Transfer Case

2. TRANSFER CASE





1) Remove neutral switch (6).

NOTE: Before removing shifter arm disconnect neutral switch.

2) Draw out shifter arm (1) and remove selector arm (8).
3) Remove plug (2), spring (3) and reverse check ball (4).

Tightening torque:
T1: 6.4 ± 0.5 N.m (0.65 ± 0.05 kg-m, 4.7 ± 0.4 ft-lb)
T2: 10 ± 1 N.m (1.0 ± 0.1 kg-m, 7.2 ± 0.7 ft-lb)
T3: 19.6 ± 1.5 N.m (2.00 ± 0.15 kg-m, 14.5 ± 1.1 ft-lb)
T4: 25 ± 2 N.m (2.5 ± 0.2 kg-m, 18.1 ± 1.4 ft-lb)





4) Remove reverse check sleeve (5). Disassembly procedure is as follows;
(1) Using a standard screwdriver, remove snap ring (A) (Inner-28).

NOTE: Replace snap ring with a new one if deformed or weakened.

(2) Remove reverse check plate (B).
(3) Remove reverse check spring (C) with cam (D).
(4) Remove reverse return spring (E).
(5) Remove reverse accent shaft (F).
(6) Remove 0-ring (G).

NOTE:
- Reverse check sleeve assembly uses an 0-ring which should not be scratched.
- Be careful not to break adjustment shim placed between reverse check sleeve assembly and case.





5) Remove back-up light switch (7).
6) Remove oil guide (9).

Tightening torque:
T1: 6.4 ± 0.5 N.m (0.65 ± 0.05 kg-m, 4.7 ± 0.4 ft-lb)
T2: 10 ± 1 N.m (1.0 ± 0.1 kg-m, 7.2 ± 0.7 ft.lb)
T3: 19.6 ± 1.5 N.m (2.00 ± 0.15 kg-m, 14.5 ± 1.1 ft-lb)
T4: 25 ± 2 N.m (2.5 ± 0.2 kg-m, 18.1 ± 1.4 ft-lb)