A: Disassembly
A: DISASSEMBLY1) Put vinyl tape around main shaft splines to protect oil seal from damage. Then pull out oil seal and needle bearing by hand.
2) Remove lock nut from transmission main shaft assembly.
NOTE: Remove caulking before taking off lock nut.
ST1 498937000 TRANSMISSION HOLDER
ST2 499987003 SOCKET WRENCH (35)
3) Remove insert stopper plate (1), sleeve and hub assembly No.2, baulk ring (3), 5th drive gear (4), and needle bearing (5) (32 x 36 x 25.7).
4) Using ST1, ST2 and a press, remove;
- 5th needle bearing inner race (1)
- 5th gear thrust washer (2)
- Ball bearing (3) (25.5 x 65 x 31)
- 4th gear thrust washer (4)
- 4th drive gear (5)
- Sleeve and hub assembly (6)
- Baulk ring (7)
- 4th needle bearing (8)
- 4th needle bearing inner race (9)
- 3rd drive gear (10)
ST1 899864100 REMOVER
ST2 899714110 REMOVER
NOTE: Replace sleeve and hub with new ones. Do not attempt to disassemble because they must engage at a specified point. If they should be disassembled, mark engagement point on splines beforehand.