FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation

INSTALLATION
1) Install bracket on engine.

Tightening torque:
22 ± 2 Nm (2.2 ± 0.2 kg-m, 15.9 ± 1.4 ft-lb)


2) Install oil pump on oil tank as follows outside the vehicle:

NOTE: Prior to installation, make sure that all oil is removed from oil pump, oil tank and pipe.





3) Place oil pump in vise.

CAUTION: Do not place oil pump directly in vise; use soft pads and hold oil pump lightly to protect it.

4) Install oil tank on oil pump.

Tightening torque:
Bolt C: 15.7 ± 2.4 Nm
(1.60 ± 0.24 kg-m, 11.58 ± 1.77 ft-lb)
Bolt D: 18.1 ± 2.5 Nm
(1.85+ ± 0.25 kg-m, 13.35 ± 1.84 ft-lb)


CAUTION: Discard old seal washer and replace with a new one.





5) Install oil pump, previously assembled to oil tank, on bracket.

Tightening torque:
20.1 ± 2.5 Nm (2.05 ± 0.25 kg-m, 14.8 ± 1.8 ft-lb)


6) Place oil pump pulley and tighten pulley nut temporarily.





7) Interconnect pipes C and D.

Tightening torque:
Joint nut
15 ± 5 Nm (1.5 ± 0.5 kg-m, 10.8 ± 3.6 ft-lb)


CAUTION: If a hose is twisted at this step, the hose may come into contact with some other parts.

8) Install pulley belt to oil pump.
9) Tighten oil pump pulley nut to the specified torque.

Tightening torque:
61 ± 7 Nm (6.2 ± 0.7 kg-m, 44.8 ± 5.1 ft-lb)


10) Adjust pulley belt tension.
11) Tighten bolt belt tension.

Tightening torque:
8 ± 2 Nm (0.8 ± 0.2 kg-m, 5.8 ± 1.4 ft-Ib.)


12) Install pulley belt cover bracket.
13) Connect minus terminal of battery.
14) Feed the specified fluid and discharge air.

NOTE: Never start the engine before feeding the fluid; otherwise vane pump might be seized up.