Installation

INSTALLATION





1) Mount brake booster in position.
2) Connect operating rod to brake pedal with clevis pin and snap pin.





3) Connect vacuum hose to brake booster.
4) Mount master cylinder onto brake booster.
5) Connect brake pipes to master cylinder.
6) Connect electric connector for brake fluid level indicator.





7) Adjust operating rod of brake booster.

Standard: L
145.3 mm (5.72 in)

If it is not in specified value, adjust it by adjusting brake booster operating rod.
8) Measure the clearance between threaded end of stop light switch and stopper.
If it is not in specified value, adjust it by adjusting position of stop light switch.





CAUTION: Be careful not to rotate stop light switch.

Stop light switch clearance: A
0.3 mm (0.012 in)

9) Apply grease to operating rod connecting pin to prevent it from wearing.
10) Bleed air from brake system.

Tightening torque (Air bleeder screw):
8 ± 1 Nm (0.8 ± 0.1 kg-m, 5.8 ± 0.7 ft-lb)

11) Conduct road tests to ensure brakes do not drag.