On-Car Service

ON-CAR SERVICE





Brake Pedal
1) Check position of pedal pad.

Pedal height: L
148 mm (5.83 in)

If it is not in specified value, adjust it by adjusting brake booster operating rod length.
2) Check free play by operating pedal by hand.
If it is not in specified value, adjust it by adjusting position of stop light switch.

CAUTION: Be careful not to rotate stop light switch.

Brake pedal tree play: A
1 - 3 mm (0.04 -0.12 in)
[Depress brake pedal pad with a force of less than 10 N (1 kg, 2 lb).]
Stop light switch lock nut tightening torque:
8 ± 2 Nm (0.8 ± 0.2 kg-m, 5.8 ± 1.4 ft-lb)

3) Apply grease to operating rod connecting pin to prevent it from wearing.

Clutch Pedal





1) Check clutch pedal free play by operating pedal by hand.

Free play: L (At clutch pedal pad)
10 - 20 mm (0.39-0.79 in)





Pedal height: V
158 mm (6.22 in)
Pedal stroke: A
140 - 145 mm (5.51-5.71 in)





2) If it is not in specified value, adjust it by turning adjusting nut on engine side end of clutch cable.

Free play: L
3 - 4 mm (0.12- 0.16 in)
Full stroke: A
25.5 - 27 mm (1.004 - 1.063 in)

3) Apply grease to connecting portion of clutch pedal and clutch cable.

Lock nut tightening torque:
5.9 ± 1.5 Nm (0.60 ± 0.15 kg-m, 4.3 ± 1.1 ft-lb)





Accelerator Pedal
Check pedal stroke and free play by operating accelerator pedal by hand.
If it is not within specified value, adjust it by turning nut connecting accelerator cable to throttle body.

Free play at pedal pad: L
1 - 4 mm (0.04-0.16 in)
Stroke at pedal pad: A
50 - 55 mm (1.97-2.17 in)

Accelerator cable lock nut tightening torque:
14 ± 4 Nm (1.4 ± 0.4 kg-m, 10.1 ± 2.9 ft-lb)