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AN82.10-P-0007-01MCC Retrofit BRABUS Additional Headlamp Wiring Harness



AN82.10-P-0007-01MCC Retrofit BRABUS Additional Headlamp Wiring Harness

000 589 13 99 00, Wiring harness repair kit, basic












Connection diagram on vehicles without retrofitted ambiance illumination
1 Right additional headlamp
2 Left additional headlamp
3 Wiring harness, additional headlamps
3.1 Branch-off line, engine compartment
3.2 Interior compartment branch-off line
4 Vehicle wiring harness
5 Coupling "N11-5"
5.8 Pin
6 Fuse carrier with fuse
7 Black 2-pin coupling
8 Black 2-pin connector
9 Black 2-pin connector
10 Black 2-pin coupling
11 Black 2-pin connector
12 Black 2-pin connector
13 Relay base
14 Relays
15 Black 2-pin connector
N10/10 SAM control unit
W9 Ground (left front, at lamp unit)
W14 Left floor interior compartment ground
br Brown line
br/gr Brown/gray line
gn/bl Gray/blue line
rt/bl Red/blue line

The dashed brown/gray line (br/gr) shows the original installation of lines in the vehicle and the continuous lines are the retrofit.







Connection diagram on vehicles with retrofitted ambiance illumination
1 Right additional headlamp
2 Left additional headlamp
3 Wiring harness, additional headlamps
3.1 Branch-off line, engine compartment
3.2 Interior compartment branch-off line
4 Vehicle wiring harness
5 Coupling "N11-5"
5.8 Pin
6 Fuse carrier with fuse
7 Black 2-pin coupling
8 Black 2-pin connector
9 Black 2-pin connector
10 Black 2-pin coupling
11 Black 2-pin connector
12 Black 2-pin connector
13 Relay base
14 Relays
15 Black 2-pin connector
20 Black 2-pin coupling
21 Ambiance illumination wiring harness
N10/10 SAM control unit
W9 Ground (left front, at lamp unit)
W14 Left floor interior compartment ground
br Brown line
br/gr Brown/gray line
gn/bl Gray/blue line
rt/bl Red/blue line
A Connection diagram for ambiance illumination

The dashed brown/gray line (br/gr) and gray/blue line (gr/bl) show the original installation of lines in the vehicle; the continuous lines show the retrofit.







Routing diagram shown on vehicles without retrofitted ambiance illumination
1 Right additional headlamp
2 Left additional headlamp
3.1 Branch-off line, engine compartment
3.2 Interior compartment branch-off line
11 Black 2-pin connector
12 Black 2-pin connector
13 Relay base
16 Grommet
N10/10 SAM control unit
W9 Ground (left front, at lamp unit)
W14 Left floor interior compartment ground







Ensure that the wiring harnesses are not damaged by chafing or being trapped otherwise the appropriate wiring harness must be replaced.
1. Route engine compartment branch-off line (3.1) of additional headlamp wiring harness along vehicle wiring harness, as shown, from installation location of additional headlamp to grommet (16) and to left front ground (with lamp unit) and fix in place using cable ties.
Pay attention to routing of line in area of wiper system since wiper linkage must have freedom of movement in every position.
Failure to observe this can result in short circuit or the wiper system locking up.







2. Screw on brown line (br) of engine compartment branch-off line of additional headlamp wiring harness to left front ground (with lamp unit) (W9) and fix brown line (br) in place using cable ties.







3. Carefully cut a rubber plug (arrow) at grommet (16).
4. Route engine compartment branch-off line (3.1) of additional headlamp wiring harness through opening in grommet (16) into interior and fix in place using cable ties.
5. Seal grommet (16) using suitable sealant.







6. Remove screws/bolts (17) at SAM control unit (N10/10).
7. Unclip SAM control unit (N10/10) in rear area (arrow A) and guide downwards until connectors at rear of SAM control unit (N10/10) are accessible.







8. Remove relay (14) from relay socket (13).
9. Plug engine compartment branch-off line (3.1) of additional headlamp wiring harness into free center slot at relay socket (13).







10. Plug blue/gray line (bl/gr) into slot 1 of black 2-pin coupling (10).
The black 2-pin connector (15) that is located on the second blue/gray line (bl/gr) is only required on vehicles with ambiance illumination.







Operation steps 11 to 16 only on vehicles without retrofitted ambiance illumination.

11. Release coupling "N11-5" and disconnect at SAM control unit (N10/10).
Coupling "N11-5" is located in the marked slot (arrow).







12. Unplug pin (5.8) of brown/gray line (br/gr) from slot 8 of coupling "N11-5" (5).
13. Plug pin of brown/gray line (br/gr) of adapter line into slot 8 of coupling "N11-5" (5).







14. Plug brown/gray line (br/gr) unplugged from slot 8 of coupling "N11-5" (5) into slot 1 of black 2-pin coupling (7).
15. Connect black 2-pin coupling (7) to black 2-pin connector (8) of adapter line.
16. Connect coupling "N11-5" (5) at SAM control unit (N10/10).







17. Disconnect black 2-pin coupling (20) of ambiance illumination wiring harness (21) from black 2-pin connector (9) of adapter line.
Only on vehicles with retrofitted ambiance illumination. On these, the adapter line is already installed and the ambiance illumination wiring harness (21) connected to this.

18. Connect black 2-pin connector (9) to black 2-pin coupling (10) of gray/blue line (gr/bl) of interior branch-off line.
19. Connect black 2-pin coupling (20) of gray/blue line (gr/bl) of ambiance illumination wiring harness (21) to black 2-pin connector (15) of gray/blue line (gr/bl)
20. Fix wiring harnesses of SAM control unit (N10/10) in place with cable tie.







21. Remove cable tie at bracket (18) and unhook bracket (18) from longitudinal strut (19).
22. Insert relay (14) into relay socket (13) and clip relay socket (13) into bracket (18)
23. Hook bracket (18) into longitudinal strut (19) and fasten with cable tie







24. Insert fuse carrier with fuse (6) at SAM control unit (N10/10).
The slot and the fuse carrier with fuse (6) are coded. The fuse has a fuse rating of 10 A.

25. Screw on brown line (br) at left interior floor ground (W14).
26. Clip SAM control unit (N10/10) into rear area (arrow A) and screw down using screws/bolts (17).