AR00.19-P-0100-03A Repair wiring harness by crimping

AR00.19-P-0100-03A Repair Wiring Harness By Crimping







220 589 04 99 00, New passenger vehicle wiring harness repair kit







000 589 13 99 00, Wiring harness repair kit, basic







220 589 01 99 10, Crimp pliers







220 589 01 99 40, Wire stripper







220 589 01 99 01, Fl. crimping set 6.3 / 2.8







220 589 01 99 85, MQS crimping set







220 589 01 99 83, MLK 1.2 crimping set







220 589 01 99 03, MCP 2.8 crimping set







220 589 01 99 04, MCP 2.8 crimping set







220 589 01 99 05, JPT crimping set







220 589 01 99 06, RK 2.5 crimping set







220 589 01 99 07,SLK 2.8 crimping set







220 589 04 99 11, MCP 1.2 crimping set







The following work procedure is shown on a circular conductor.







1 Select crimp contact based on table in wiring harness repair kit, basic wiring harness repair kit or kit. new passenger car wiring harness repair
2 Strip line in accordance with table using wire stripper.
Damaged wire leads can cause changes of the line cross-section and result in an unreliable strength of the crimp connection.







3 Select crimping kit (1, 2) for manual crimp pliers (3).
Select crimping kit (1, 2) based on the crimp contact model used in the wiring harness repair kit, basic wiring harness repair kit or new passenger car wiring harness repair kit. See table.
4 Insert crimping kit (1, 2) into manual crimp pliers (3).







5.1 Screw positioner onto manual crimp pliers (arrow).
With manual crimp pliers with screw cap.
5.2 Attach positioner with quick-release coupling to manual crimp pliers.
With manual crimp pliers with quick-release coupling.
Positioners with screw cap can be replaced with positioners with quick-release coupling.







6 Insert crimp contact (1) all the way into crimp nest (2) and into positioner (3) of die sets (4, 5).
Select crimp nest (2) according to cable cross section. Crimp contact (1) must be vertical between the die sets (4, 5).







7 Close crimp pliers until crimp contact (2) is fixed in crimp nest (3).
Do not deform the crimp contact (2) otherwise the cable (1) cannot be inserted correctly into the crimp contact (2).
Ensure that crimp contact (2) is seated correctly in positioner (4).
8 Guide cable (1) into inserted crimp contact (2) (arrow).







9 Squeeze crimp pliers until stop is reached remove crimped connection.
The manual crimp pliers must be squeezed until stop is reached before they will open again.