Installation

BRAKE SYSTEM (OTHER): BRAKE BOOSTER: INSTALLATION; 2013 MY FR-S [03/2012 -]

1. INSTALL BRAKE BOOSTER ASSEMBLY

(a) Temporarily install the lock nut and push rod clevis to the brake booster assembly.

(b) Set the push rod length as shown in the illustration.









Push rod length:

155.2 mm (6.11 in.)

(c) Tighten the lock nut.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

(d) Install the 4 nuts to the brake booster assembly.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

2. INSTALL FRONT NO. 2 BRAKE TUBE

(a) Connect 2 clips and install the front No. 2 brake tube.

(b) Using a union nut wrench 12 mm, connect the front No. 2 brake tube from the brake actuator.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

NOTICE:
* Do not bend or damage the brake lines.
* Do not allow brake lines to twist and interfere with other parts or vehicle body during tightening.
* Do not allow any foreign matter such as dirt or dust to enter the brake lines.
* Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.

3. INSTALL FRONT NO. 1 BRAKE TUBE

(a) Connect 2 clips and install the front No. 1 brake tube.

(b) Using a union nut wrench 12 mm, connect the front No. 1 brake tube from the brake actuator.

NOTICE:
* Do not bend or damage the brake lines.
* Do not allow brake lines to twist and interfere with other parts or vehicle body during tightening.
* Do not allow any foreign matter such as dirt or dust to enter the brake lines.
* Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.

4. CONNECT VACUUM TUBE CONNECTOR HOSE Testing and Inspection

5. INSTALL PUSH ROD PIN Installation

6. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

Installation

7. CHECK AND ADJUST BRAKE PEDAL

For Manual Transmission

8. INSTALL TCM (for Automatic Transmission)

Installation

9. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation

10. INSTALL INSTRUMENT SIDE PANEL LH

HINT
Use the same procedure for the LH side as for the RH side Installation.