FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Reassembly





C50 MANUAL TRANSAXLE: SHIFT AND SELECT LEVER SHAFT: REASSEMBLY

1. INSTALL SELECT SPRING NO.1 SEAT SHAFT SNAP RING

(a) Coat the shift and select lever shaft with MP grease, and install a snap ring onto the shift and select lever shaft using a brass bar and a hammer.





2. INSTALL SELECT INNER LEVER





(a) Coat the No. 1 select spring seat with MP grease.

(b) Using a pin punch (dia5 mm) and a hammer, install the No. 1 select spring seat, No. 1 select return compression spring, select inner lever and select inner lever slotted spring pin onto the shift and select lever.

Drive in depth:

3.0 to 4.0 mm (0.1181 to 0.1575 in)

3. INSTALL NO. 1 SHIFT LEVER INNER





(a) Coat the shift inter lock plate and No. 1 shift lever inner with MP grease.

(b) Using a pin punch (dia5 mm) and a hammer, install the shift inter lock plate, No. 1 shift lever inner and shift inner lever slotted spring pin onto the shift and select lever shaft.

Drive in depth:

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

4. INSTALL NO. 2 SHIFT LEVER INNER





(a) Coat the No. 2 shift lever inner with MP grease.

(b) Using a pin punch (dia5 mm) and a hammer, install the No. 2 shift lever inner and shift inner lever slotted spring pin onto the shift and select lever shaft.

Drive in depth:

1.0 to 2.0 mm (0.0394 to 0.0787 in.)

5. INSTALL NO. 2 SELECT SPRING SEAT





(a) Coat the No. 2 select spring seat with MP grease.

(b) Install the No. 2 select spring seat and No. 2 select return compression spring. Using pliers, install a new select spring seat No. 2 E-ring onto the shift and select lever shaft.