FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Reassembly





U341E AUTOMATIC TRANSAXLE: TRANSAXLE REAR COVER: REASSEMBLY

1. INSTALL REAR TRANSAXLE COVER NEEDLE ROLLER BEARING

(a) Coat a new needle roller bearing with Toyota Genuine ATF WS or equivalent.





(b) Using SST and a press, install the needle roller bearing into the rear transaxle cover.

SST : 09950-60010

09951-00190

09952-06010

SST : 09950-70010

09951-07100

Standard clearance:

25.1 mm (0.988 in.)

2. INSTALL CLUTCH DRUM OIL SEAL RING

(a) Compress the oil seal ring from both sides to reduce dimension A.





Dimension A:

5.0 mm (0.197 in.)

(b) Coat 3 oil seal rings with Toyota Genuine ATF WS or equivalent and install it to the rear transaxle cover.

3. INSTALL 2ND COAST AND OVERDRIVE O-RING

(a) Coat 2 new O-rings with Toyota Genuine ATF WS or equivalent and install them to the 2nd coast and overdrive brake piston.





NOTICE:
Do not damage the O-rings.

4. INSTALL 2ND COAST AND OVERDRIVE BRAKE PISTON

(a) Coat the piston with Toyota Genuine ATF WS or equivalent and install it to the transaxle rear cover.





NOTICE:
Do not damage the O-rings.

5. INSTALL OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY

(a) Using SST and a press, install the overdrive brake return spring and snap ring to the transaxle rear cover.





SST : 09387-00070

NOTICE:
* Stop pressing the press when the spring sheet is lowered to 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove to prevent the spring sheet from deforming.
* Do not expand the snap ring excessively.

6. INSTALL REAR TRANSAXLE COVER PLUG

(a) Coat 4 new O-rings with Toyota Genuine ATF WS or equivalent, and install them to the 4 rear transaxle cover plugs.





(b) Install the 4 rear transaxle cover plugs to the rear transaxle cover.

Torque : 7.4 Nm (76 kgf-cm, 66 in-lbf)

NOTICE:
Do not damage the O-rings.