Disassembly

2ZR-FE STARTING: STARTER: DISASSEMBLY

1. REMOVE MAGNET SWITCH BODY





(a) Remove the nut, and disconnect the lead wire from the terminal C.

(b) Remove the 2 screws and magnet switch body from the starter drive housing assembly.





(c) Remove the return spring and the plunger from the magnet switch body.

2. REMOVE STARTER YOKE ASSEMBLY





(a) Remove the 2 through bolts, and pull out the starter yoke assembly and starter commutator end frame assembly together.

(b) Remove the starter yoke assembly from the starter commutator end frame assembly.





3. REMOVE STARTER COMMUTATOR END FRAME COVER





(a) Using a screwdriver, remove the starter commutator end frame cover from the starter commutator end frame.

4. REMOVE STARTER ARMATURE ASSEMBLY





(a) Hold the starter commutator end frame in a vise between aluminium plates.

NOTICE:
Do not over tighten the vise.

(b) Using snap ring pliers, remove the snap ring and the plate washer.

(c) Remove the starter armature assembly from the commutator end frame assembly.

NOTICE:
Do not drop the starter armature assembly.

5. REMOVE STARTER ARMATURE PLATE

(a) Remove the starter armature plate from the starter yoke assembly.





6. REMOVE STARTER PLANETARY GEAR





(a) Remove the 3 planetary gears from the starter drive housing.

7. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY





(a) Remove the starter center bearing clutch sub-assembly with drive lever set pin from the starter drive housing assembly.

(b) Remove the drive lever set pin from the starter center bearing clutch sub-assembly.