Installation

2ZR-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR: INSTALLATION

1. INSTALL KNOCK SENSOR

(a) Install the knock sensor with the bolt as shown in the illustration.





Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)

(b) Connect the knock sensor connector.





2. INSTALL INTAKE MANIFOLD

(a) Install a new gasket onto the intake manifold.

(b) Install the intake manifold and intake manifold stay with the 4 bolts and 2 nuts.





Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)

(c) Connect the water by-pass hose and the No. 2 water by-pass hose.





(d) Connect the throttle body assembly connector.





(e) Connect the ventilation hose.





(f) Connect the 4 wire harness clamps.





3. INSTALL TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY (for Automatic Transaxle) Installation

4. INSTALL OIL COOLER TUBE (for Automatic Transaxle) Installation

5. INSTALL ENGINE OIL LEVEL DIPSTICK

6. INSTALL STARTER ASSEMBLY Installation

7. INSTALL FLYWHEEL HOUSING SIDE COVER Installation

8. INSTALL INJECTOR VIBRATION INSULATOR Installation

9. INSTALL NO. 1 DELIVERY PIPE SPACER Installation

10. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation

11. CONNECT FUEL TUBE SUB-ASSEMBLY Installation

12. INSTALL FUEL PIPE CLAMP Installation

13. CONNECT VACUUM HOSE Installation

14. CONNECT NO. 1 FUEL VAPOR FEED HOSE Installation

15. INSTALL HARNESS BRACKET Installation

16. INSTALL ENGINE WIRE HARNESS Installation

17. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Installation

18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

19. ADD ENGINE COOLANT Service and Repair

20. INSPECT FOR COOLANT LEAK Testing and Inspection

21. INSPECT FOR FUEL LEAK

Fuel System: Precaution

22. INSTALL NO. 2 CYLINDER HEAD COVER Installation

23. INSTALL ENGINE UNDER COVER RH

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

24. INSTALL ENGINE UNDER COVER LH

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)