FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Installation





2ZR-FE EXHAUST: EXHAUST MANIFOLD: INSTALLATION

1. INSTALL NO. 2 EXHAUST MANIFOLD INSULATOR

(a) Install the No. 2 exhaust manifold heat insulator with the 3 bolts.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

2. INSTALL EXHAUST MANIFOLD





(a) Install a new exhaust manifold gasket and exhaust manifold with the 5 nuts.

Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)

3. INSTALL MANIFOLD SUPPORT BRACKET





(a) Install the manifold support bracket with the 3 bolts in the sequence shown in the illustration.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR





(a) Install the No. 1 exhaust manifold heat insulator with the 4 bolts.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

5. INSTALL DRIVE SHAFT ASSEMBLY RH Installation

6. INSTALL FRONT AXLE ASSEMBLY RH Installation

7. INSTALL NO. 1 FRONT SUSPENSION ARM SUB-ASSEMBLY RH Installation

8. INSTALL FRONT STABILIZER LINK ASSEMBLY RH Installation

9. INSTALL TIE ROD END SUB-ASSEMBLY RH Installation

10. INSTALL FRONT SPEED SENSOR RH Installation

11. INSTALL FRONT AXLE SHAFT RH NUT Installation

12. INSTALL FRONT WHEEL Installation

13. INSTALL FRONT EXHAUST PIPE ASSEMBLY

Refer to the procedures under "INSTALL FRONT EXHAUST PIPE ASSEMBLY" Installation.

14. INSTALL AIR FUEL RATIO SENSOR

Refer to the procedures under "INSTALL AIR FUEL RATIO SENSOR" Installation.

15. ADD AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle)

16. INSPECT AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle) Procedures

17. ADD MANUAL TRANSAXLE OIL (for Manual Transaxle)

18. INSPECT MANUAL TRANSAXLE OIL (for Manual Transaxle) Testing and Inspection

19. INSPECT FOR AUTOMATIC TRANSAXLE FLUID LEAK (for Automatic Transaxle)

20. INSPECT FOR MANUAL TRANSAXLE OIL LEAK

21. INSPECT FOR EXHAUST GAS LEAK

22. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Wheel Alignment

23. INSTALL ENGINE UNDER COVER RH

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)