Installation
2ZR-FE ENGINE MECHANICAL: REAR CRANKSHAFT OIL SEAL: INSTALLATION
1. INSTALL ENGINE REAR OIL SEAL
(a) Apply MP grease to a new oil seal lip.
(b) Using SST and a hammer, evenly tap the oil seal until its surface is flush with the rear oil seal retainer edge.
SST : 09223-15030
SST : 09950-70010
09951-07100
NOTICE:
* Keep the lip free from foreign materials.
* Do not tap on the oil seal at an angle.
* Wipe off extra grease on the crankshaft.
HINT
The pressing-in depth should be within the range of -1 mm and 1 mm from the rear oil seal retainer edge.
2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle) Installation
3. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle) Installation
4. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY (for Automatic Transaxle) Installation
5. INSTALL TRANSMISSION OIL LEVEL GAGE SUB-ASSEMBLY (for Automatic Transaxle)
6. INSTALL NO. 1 OIL COOLER OUTLET TUBE (for Automatic Transaxle) Installation
7. INSTALL NO. 1 OIL COOLER INLET TUBE (for Automatic Transaxle) Installation
8. INSTALL NO. 2 OIL COOLER TUBE CLAMP (for Automatic Transaxle) Installation
9. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle) Installation
10. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle) Installation
11. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle) Installation
12. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle) Installation
13. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle) Installation
14. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET (for Manual Transaxle) Installation
15. INSTALL STARTER ASSEMBLY Installation
16. INSTALL FLYWHEEL HOUSING SIDE COVER Installation
17. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation
18. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE Installation
19. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT (for Automatic Transaxle) Installation
20. INSTALL FLYWHEEL HOUSING UNDER COVER (for Automatic Transaxle) Installation
21. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation
22. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation
23. INSTALL FRONT AXLE ASSEMBLY LH Installation
24. INSTALL FRONT AXLE ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
25. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation
26. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
27. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
28. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
29. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation
30. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
31. INSTALL SPEED SENSOR FRONT LH Installation
32. INSTALL SPEED SENSOR FRONT RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
33. INSTALL FRONT AXLE SHAFT LH NUT Installation
34. INSTALL FRONT AXLE SHAFT RH NUT
HINT
The installation procedure for the RH side is the same as that for the LH side.
35. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
36. INSTALL FRONT FLOOR BRACE CENTER Installation
37. INSTALL FRONT CONSOLE BOX Installation
38. INSTALL REAR CONSOLE BOX ASSEMBLY Installation
39. INSTALL CONSOLE BOX COVER REAR Installation
40. INSTALL CONSOLE BOX CARPET Installation
41. INSTALL CONSOLE PANEL UPPER Installation
42. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
43. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation
44. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY Installation
45. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
46. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transaxle) Installation
47. CONNECT FUEL TUBE SUB-ASSEMBLY Installation
48. CONNECT HEATER WATER HOSE INLET A Installation
49. CONNECT HEATER WATER HOSE OUTLET A Installation
50. CONNECT ENGINE WIRE Installation
51. INSTALL NO. 1 FUEL VAPOR FEED HOSE Installation
52. INSTALL UNION TO CHECK VALVE HOSE Installation
53. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) Installation
54. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) Installation
55. INSTALL WITH PULLEY COMPRESSOR ASSEMBLY Installation
56. INSTALL RADIATOR ASSEMBLY Installation
57. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY Installation
58. INSTALL UPPER RADIATOR SUPPORT ABSORBER Reassembly
59. INSTALL NO. 1 COOLER COVER Installation
60. INSTALL HOOD LOCK ASSEMBLY Installation
61. CONNECT NO. 2 OIL COOLER INLET HOSE (for Automatic Transaxle) Installation
62. CONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transaxle) Installation
63. CONNECT NO. 1 RADIATOR HOSE Installation
64. INSTALL NO. 2 RADIATOR HOSE Installation
65. INSTALL FRONT BUMPER COVER Installation
66. INSTALL FAN & GENERATOR V BELT Installation
67. ADJUST FAN & GENERATOR V BELT Installation
68. INSPECT FAN & GENERATOR V BELT Installation
69. INSTALL NO. 2 CYLINDER HEAD COVER Installation
70. INSTALL BATTERY CARRIER Installation
71. INSTALL AIR CLEANER BRACKET Installation
72. INSTALL AIR CLEANER ASSEMBLY Installation
73. INSTALL OUTER COWL TOP PANEL Installation
74. INSTALL FRONT AIR SHUTTER SEAL RH Installation
75. INSTALL FRONT WIPER MOTOR AND LINK Installation
76. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
77. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
78. INSTALL HOOD TO COWL TOP SEAL Installation
79. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
80. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
81. INSTALL FRONT WIPER ARM HEAD CAP
82. INSTALL BATTERY TRAY
83. INSTALL BATTERY Installation
84. ADD ENGINE COOLANT Service and Repair
85. ADD AUTOMATIC TRANSAXLE OIL (for Automatic Transaxle)
86. INSPECT AUTOMATIC TRANSAXLE OIL (for Automatic Transaxle) Procedures
87. ADD MANUAL TRANSAXLE OIL (for Manual Transaxle)
88. INSPECT MANUAL TRANSAXLE OIL (for Manual Transaxle) Testing and Inspection
89. INSPECT FOR FUEL LEAK
90. INSPECT FOR ENGINE OIL LEAK
91. INSPECT FOR EXHAUST GAS LEAK
92. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection
93. INSTALL ENGINE UNDER COVER RH
94. INSTALL ENGINE UNDER COVER LH
95. INSTALL FRONT WHEELS Installation
96. INSPECT IGNITION TIMING Engine
97. INSPECT ENGINE IDLING SPEED Engine
98. INSPECT CO/HC Engine
99. INSPECT FRONT WHEEL ALIGNMENT
Front Wheel Alignment
100. CHECK VSC SENSOR SIGNAL
Test Mode Procedure