FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal





2ZR-FE LUBRICATION: OIL PUMP: REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE

Fuel System: Precaution

2. REMOVE BATTERY Removal

3. REMOVE BATTERY TRAY

4. REMOVE FRONT WHEELS

5. REMOVE ENGINE UNDER COVER LH

6. REMOVE ENGINE UNDER COVER RH

7. DRAIN ENGINE COOLANT Service and Repair

8. DRAIN ENGINE OIL Replacement

9. REMOVE FRONT WIPER ARM HEAD CAP Removal

10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

11. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

12. REMOVE HOOD TO COWL TOP SEAL Removal

13. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

14. REMOVE COWL TOP VENTILATOR LOUVER LH Removal

15. REMOVE FRONT WIPER MOTOR AND LINK Removal

16. REMOVE FRONT AIR SHUTTER SEAL RH Removal

17. REMOVE OUTER COWL TOP PANEL Removal

18. REMOVE AIR CLEANER ASSEMBLY Removal

19. REMOVE AIR CLEANER BRACKET Removal

20. REMOVE BATTERY CARRIER Removal

21. REMOVE NO. 2 CYLINDER HEAD COVER Removal

22. REMOVE FAN & GENERATOR V BELT Removal

23. REMOVE NO. 2 RADIATOR HOSE Removal

24. DISCONNECT NO. 1 RADIATOR HOSE Removal

25. REMOVE FRONT BUMPER COVER Removal

26. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transaxle) Removal

27. DISCONNECT NO. 2 OIL COOLER INLET HOSE (for Automatic Transaxle) Removal

28. REMOVE HOOD LOCK ASSEMBLY Removal

29. REMOVE NO. 1 COOLER COVER Removal

30. REMOVE UPPER RADIATOR SUPPORT ABSORBER Disassembly

31. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY Removal

32. REMOVE RADIATOR ASSEMBLY Removal

33. SEPARATE WITH PULLEY COMPRESSOR ASSEMBLY Removal

34. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) Removal

35. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) Removal

36. SEPARATE UNION TO CHECK VALVE HOSE Removal

37. SEPARATE NO. 1 FUEL VAPOR FEED HOSE Removal

38. DISCONNECT ENGINE WIRE Removal

39. DISCONNECT HEATER WATER HOSE OUTLET A Removal

40. DISCONNECT HEATER WATER HOSE INLET A Removal

41. DISCONNECT FUEL TUBE SUB-ASSEMBLY Removal

42. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transaxle) Removal

43. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal

44. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY Removal

45. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Removal

46. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Removal

47. REMOVE CONSOLE PANEL UPPER Removal

48. REMOVE CONSOLE BOX COVER REAR Removal

49. REMOVE CONSOLE BOX CARPET Removal

50. REMOVE REAR CONSOLE BOX ASSEMBLY Removal

51. REMOVE FRONT CONSOLE BOX Removal

52. REMOVE FRONT FLOOR BRACE CENTER Removal

53. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal

54. REMOVE FRONT AXLE SHAFT LH NUT Removal

55. REMOVE FRONT AXLE SHAFT RH NUT

HINT
The removal procedure for the RH side is the same as that for the LH side.

56. SEPARATE SPEED SENSOR FRONT LH Removal

57. SEPARATE SPEED SENSOR FRONT RH

HINT
The removal procedure for the RH side is the same as that for the LH side.

58. SEPARATE TIE ROD END SUB-ASSEMBLY LH Removal

59. SEPARATE TIE ROD END SUB-ASSEMBLY RH

HINT
The removal procedure for the RH side is the same as that for the LH side.

60. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH Removal

61. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

HINT
The removal procedure for the RH side is the same as that for the LH side.

62. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Removal

63. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

HINT
The removal procedure for the RH side is the same as that for the LH side.

64. SEPARATE FRONT AXLE ASSEMBLY LH Removal

65. SEPARATE FRONT AXLE ASSEMBLY RH

HINT
The removal procedure for the RH side is the same as that for the LH side.

66. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE Removal

67. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Removal

68. REMOVE NO. 1 OIL COOLER INLET TUBE (for Automatic Transaxle) Removal

69. REMOVE NO. 1 OIL COOLER OUTLET TUBE (for Automatic Transaxle) Removal

70. REMOVE NO. 2 OIL COOLER TUBE CLAMP (for Automatic Transaxle) Removal

71. REMOVE TRANSMISSION OIL LEVEL GAGE SUB-ASSEMBLY (for Automatic Transaxle)

72. SEPARATE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY (for Automatic Transaxle) Removal

73. REMOVE INTAKE MANIFOLD Removal

74. REMOVE OIL LEVEL DIPSTICK

75. REMOVE OIL LEVEL GAGE GUIDE Removal

76. REMOVE GENERATOR ASSEMBLY Removal

77. REMOVE FAN BELT ADJUSTING BAR Removal

78. SEPARATE WATER INLET HOSE

(a) Loosen the clip and separate the water inlet hose.





79. SEPARATE NO. 3 WATER BY-PASS HOSE

(a) Loosen the clip and separate the No. 3 water by-pass hose.





80. REMOVE WATER INLET Removal

81. REMOVE THERMOSTAT Removal

82. REMOVE IGNITION COIL ASSEMBLY Removal

83. REMOVE RADIO SETTING CONDENSER Removal

84. REMOVE NO. 2 VENTILATION HOSE Removal

85. REMOVE AIR TUBE ASSEMBLY Removal

86. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY Disassembly

87. SET NO. 1 CYLINDER TO TDC / COMPRESSION Disassembly

88. REMOVE CRANKSHAFT PULLEY Disassembly

89. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY Disassembly

90. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY Disassembly

91. REMOVE TIMING CHAIN OR BELT COVER OIL SEAL





(a) Using a screwdriver and hammer, remove the oil seal

NOTICE:
Be careful not to damage the timing chain or belt cover sub-assembly.

HINT
Tape the screwdriver tip before use.

92. REMOVE NO. 2 CHAIN VIBRATION DAMPER Disassembly

93. REMOVE CHAIN TENSIONER SLIPPER Disassembly

94. REMOVE NO. 1 CHAIN VIBRATION DAMPER Disassembly

95. REMOVE CHAIN SUB-ASSEMBLY Disassembly

96. REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET Disassembly

97. REMOVE NO. 2 CHAIN SUB-ASSEMBLY Disassembly

98. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY Disassembly

99. REMOVE OIL PUMP ASSEMBLY

(a) Remove the 3 bolts and remove the oil pump assembly.