Installation

WINDOW / GLASS: QUARTER WINDOW GLASS: INSTALLATION

1. CLEAN QUARTER WINDOW GLASS





(a) Clean the outer circumference of the glass with white gasoline.

NOTICE:
* Do not touch the glass surface after cleaning it.
* Even if using a new glass, clean the glass with white gasoline.

HINT
Since the pin is for positioning the glass, there is no need to replace it with a new one when reusing the glass, even if damaged.

2. CLEAN VEHICLE BODY

(a) Clean and shape the contact surface of the vehicle body.





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(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

NOTICE:
Do not damage the vehicle body.

HINT
Leave as much adhesive on the vehicle body as possible.

(2) Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.

HINT
Clean the vehicle body even if all the adhesive has been removed.

3. INSTALL QUARTER WINDOW GLASS SPACER

(a) Apply Primer G to the installation parts of the spacers.





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(b) Install 2 new spacers onto the glass, as shown in the illustration.

4. INSTALL NO. 2 SIDE WINDOW CLIP

(a) Apply Primer G to the installation parts of the side window clip.

(b) Install new side window clip onto the glass.

5. INSTALL NO. 4 SIDE WINDOW CLIP

(a) Apply Primer G to the installation parts of the side window clip.

(b) Apply adhesive to the new side window clip.

(c) Install new side window clip onto the glass.

6. INSTALL QUARTER WINDOW GLASS

(a) Using a brush, apply Primer M to the exposed part of the vehicle body.





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NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Do not apply Primer M to the adhesive.
* Throw away any leftover Primer M.
* Do not apply too much Primer M.

(b) Using a brush or sponge, apply Primer G to the edge of the quarter window and contact surface.





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Standard Dimension:





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover Primer G.
* Do not apply too much Primer G.

HINT
If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.

(c) Apply adhesive.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent





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(1) Cut the tip off the cartridge nozzle, as shown in the illustration.

HINT
After cutting off the tip, use all adhesive within the time indicated in the table below.

Usage Time Frame:





(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the quarter window as shown in the illustration.

Standard Dimension:





(d) Install the quarter window glass onto the body.

(1) Hold the quarter window glass in place securely with protective tape or the equivalent until the adhesive hardens.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Check that the pins are attached to the body correctly.
* Check the clearance between the body and glass.

(2) Lightly press the front surface of the glass to ensure a close fit.

(3) Using a scraper, remove any excessive or protruding adhesive.





HINT
Apply adhesive to the quarter window glass rim.

NOTICE:
Do not to drive the vehicle within the time indicated in the table below.

Minimum Time:





7. CHECK FOR LEAKAGE AND REPAIR

(a) Conduct a leak test after the adhesive has completely hardened.

(b) Seal any leakage with auto glass sealer.

8. INSTALL REAR COMBINATION LIGHT ASSEMBLY

Installation