Removal

1NR-FE LUBRICATION: OIL PUMP: REMOVAL

1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

Removal

2. REMOVE GENERATOR ASSEMBLY Removal

3. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR Removal

4. REMOVE MANIFOLD STAY Removal

5. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY Removal

6. DISCONNECT VENTILATION HOSE Removal

7. DISCONNECT NO. 2 WATER BY-PASS HOSE Removal

8. DISCONNECT NO. 4 WATER BY-PASS HOSE Removal

9. REMOVE INTAKE MANIFOLD STAY Removal

10. REMOVE INTAKE MANIFOLD ASSEMBLY Removal

11. REMOVE NO. 4 ENGINE WIRE Removal

12. REMOVE ENGINE OIL LEVEL DIPSTICK

13. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE Removal

14. REMOVE NO. 1 IGNITION COIL Removal

15. REMOVE VENTILATION HOSE Removal

16. REMOVE NO. 2 VENTILATION HOSE Removal

17. REMOVE NO. 1 WATER BY-PASS PIPE Removal

18. REMOVE NO. 2 IDLE PULLEY ASSEMBLY WITH BRACKET Removal

19. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal

20. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR Disassembly

21. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY Disassembly

22. REMOVE CAMSHAFT BEARING CAP OIL HOLE GASKET Disassembly

23. REMOVE CRANK POSITION SENSOR Disassembly

24. REMOVE WATER PUMP PULLEY Disassembly

25. REMOVE CRANKSHAFT PULLEY ASSEMBLY Disassembly

26. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY





(a) Remove the 5 bolts and the engine water pump, water pump gasket from the timing chain cover.

(b) Remove the 3 bolts and the engine mounting bracket.





(c) Remove the 21 bolts and seal washer.





Text in Illustration





(d) Using a screwdriver with its tip wrapped with protective tape, remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block.





Text in Illustration





NOTICE:
Be careful not to damage the contact surfaces of the timing chain cover, cylinder block, and cylinder head.

HINT
Tape the screwdriver tip before use.

(e) Remove the 2 O-rings.





27. REMOVE TIGHT PLUG

(a) Using an 8 mm socket hexagon wrench, remove the tight plug.





28. REMOVE TIMING CHAIN COVER OIL SEAL

(a) Using a screwdriver with its tip wrapped in protective tape, remove the timing chain cover oil seal.





Text in Illustration





NOTICE:
Do not damage the surface of the oil seal press fit hole.

29. REMOVE WATER INLET HOUSING





(a) Remove the 3 bolts and the water inlet housing.

(b) Remove the No. 1 water inlet housing gasket from the water inlet housing.