Installation
BRAKE SYSTEM (OTHER): BRAKE BOOSTER: INSTALLATION
1. INSTALL CHECK VALVE GROMMET
(a) Install a new check valve grommet to the brake booster assembly.
2. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
(a) Install the vacuum check valve assembly to the brake booster assembly.
3. INSTALL BRAKE BOOSTER GASKET
(a) Install a new brake booster gasket to the brake booster assembly.
4. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Install the brake pedal support sub-assembly with the 4 nuts.
Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)
NOTICE:
Do not damage the brake lines or fuel lines.
(b) Engage the wire harness clamp.
(c) Engage the 3 clamps to install the wire harness to the body.
(d) Install the 2 new clamps to the brake tube assembly.
(e) Engage the 2 clamps to install the brake tube assembly to the body.
(f) Using a union nut wrench 10 mm, connect the brake tube to the brake tube way.
Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)
NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.
5. INSTALL NO. 1 HOSE TO HOSE TUBE
(a) Install the hose tube onto the body with the 2 bolts.
Torque : 7.8 Nm (80 kgf-cm, 69 in-lbf)
(b) Connect the vacuum hose to the vacuum check valve and hose tube with the 2 clips.
6. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o Stop and Start System) Installation
7. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Provisionally install the push rod clevis onto the brake booster.
HINT
Tighten the push rod lock nut when adjusting the brake pedal height.
(b) Apply lithium soap base glycol grease to the push rod pin.
Text in Illustration
(c) Install the push rod clevis onto the brake pedal with the push rod pin and new clip.
8. BLEED BRAKE LINE
Service and Repair
9. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments
10. INSPECT BRAKE PEDAL FREE PLAY Adjustments
11. INSPECT BRAKE PEDAL RESERVE DISTANCE Adjustments
12. INSTALL KNEE AIRBAG ASSEMBLY
Installation
13. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
Installation