Disassembly

EB60 MANUAL TRANSMISSION / TRANSAXLE: DIFFERENTIAL CASE: DISASSEMBLY

1. REMOVE FRONT DIFFERENTIAL RING GEAR

(a) Place matchmarks on the front differential ring gear and front differential case.





Text in Illustration





(b) Remove the 12 bolts.





(c) Using a plastic-faced hammer, remove the front differential ring gear from the front differential case.

2. INSPECT FRONT DIFFERENTIAL SIDE GEAR BACKLASH Differential Case

3. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

(a) Using SST and a hammer, loosen the staked part of the front differential case.





SST : 09930-00010

(b) Using a 5 mm pin punch and hammer, tap out the front differential pinion shaft straight pin from the front differential case.





4. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT

(a) Remove the front No. 1 differential pinion shaft from the front differential case.

5. REMOVE FRONT DIFFERENTIAL SIDE GEAR

(a) Remove the 2 front differential pinions, 2 front differential pinion thrust washers, 2 front No. 1 differential side gear thrust washers and 2 front differential side gears from the front differential case.





HINT
While rotating the front differential side gears, remove the 2 front differential pinions and 2 front differential pinion thrust washers.