Disassembly

2AR-FE BATTERY / CHARGING: GENERATOR: DISASSEMBLY

1. REMOVE GENERATOR PULLEY CAP

(a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

NOTICE:
Do not reuse the generator pulley cap.

2. REMOVE GENERATOR PULLEY WITH CLUTCH

(a) Mount the generator in a vise.

(b) Install SST (A) and (B) to the pulley as shown in the illustration.

SST : 09820-63021

(c) Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator pulley.

Text in Illustration

(d) Remove the generator pulley.

3. REMOVE GENERATOR REAR END COVER

(a) Place the generator on the generator pulley.

(b) Remove the 3 nuts and generator rear end cover.

4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and generator brush holder.

5. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

(b) Using SST, remove the generator coil.

SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

(c) Remove the washer.

6. REMOVE GENERATOR ROTOR ASSEMBLY

7. INSPECT GENERATOR DRIVE END FRAME BEARING

(a) Check that the bearing is not rough or worn and that it rotates smoothly.

If the bearing does not rotate smoothly, replace the bearing.

8. REMOVE GENERATOR DRIVE END FRAME BEARING

(a) Remove the 4 screws and bearing retainer.

(b) Using SST and a hammer, tap out the bearing.

SST : 09950-60010

09951-00250

SST : 09950-70010

09951-07100