FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Reassembly





DOOR / HATCH: BACK DOOR: REASSEMBLY

HINT
A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.

1. INSTALL BACK DOOR STAY BOLT Installation

2. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET LH Installation

3. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET RH

HINT
Use the same procedures described for the LH side.

4. INSTALL BACK DOOR STAY ASSEMBLY LH Installation

5. INSTALL BACK DOOR STAY ASSEMBLY RH

HINT
Use the same procedures described for the LH side.

6. INSTALL BACK DOOR LOWER STOPPER CUSHION

(a) When replacing a bolt with a new one:

(1) Clean the threaded portion on the vehicle body with non-residue solvent.

(b) When reusing a bolt:

(1) Clean the threaded portion on the vehicle body with non-residue solvent.

(2) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(c) Install the cushion with the 2 bolts.





7. INSTALL BACK DOOR LOWER STOPPER LH

(a) When replacing the bolt with a new one:

(1) Clean the threaded portion on the back door panel with non-residue solvent.

(b) When reusing the bolt:

(1) Clean the threaded portion on the back door panel with non-residue solvent.

(2) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

(c) Install the stopper with the bolt.





8. INSTALL BACK DOOR LOWER STOPPER

HINT
Use the same procedures described for the LH side.

9. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper) Installation

10. INSTALL REAR WIPER MOTOR AND BRACKET ASSEMBLY (w/ Rear Wiper) Installation

11. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper) Installation

12. INSTALL LICENSE PLATE LIGHT ASSEMBLY Installation

13. INSTALL CENTER STOP LIGHT ASSEMBLY Installation

14. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY Installation

15. INSTALL BACK DOOR OUTSIDE GARNISH

16. INSTALL BACK DOOR LOCK ASSEMBLY Installation

17. INSTALL BACK DOOR NO. 2 SERVICE HOLE COVER

(a) Attach the 4 clips to install the No. 2 service hole cover.

18. INSTALL BACK DOOR NO. 1 SERVICE HOLE COVER

(a) Attach the 8 clips to install the No. 1 service hole cover.

19. INSTALL BACK DOOR TRIM BOARD ASSEMBLY

(a) Attach the 12 clips to install the back door trim board.





(b) Install the 2 clips indicated by the 2 white arrows in the illustration.

20. INSTALL BACK DOOR SIDE GARNISH LH

(a) Attach the 5 claws to install the garnish.

21. INSTALL BACK DOOR SIDE GARNISH RH

(a) Attach the 5 claws to install the garnish.

22. INSTALL REAR WASHER NOZZLE (w/ Rear Wiper) Installation

23. INSTALL BACK DOOR CENTER GARNISH

(a) Attach the 6 claws to install the garnish.

24. INSTALL BACK DOOR PANEL CUSHION

(a) Attach the clip to install a new 2 door panel cushions.