Installation

WINDOW / GLASS: BACK DOOR GLASS: INSTALLATION

1. INSTALL BACK WINDOW GLASS SPACER





(a) Apply Primer G to the window where the 2 spacers will be installed.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

HINT
If an area that is not specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Remove the peeling paper from a new spacer. Install the spacer to the back door glass at the location shown in the illustration.

Text in Illustration





2. INSTALL WINDOW GLASS ADHESIVE DAM

(a) Using a brush or sponge, coat the application area of a new window glass adhesive dam with Primer G.

NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
* Install the new adhesive dam along the ceramic notches.

HINT
If an area that is not specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Remove the peeling paper from a new dam. Install the dam to the back door glass at the location shown in the illustration.

HINT
Position one end of the adhesive dam in place as shown in the illustration, install the dam to the glass, and then cut it so that it is the appropriate size.





Text in Illustration





Standard Dimension:









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Standard Dimension:









Text in Illustration





Standard Dimension:





3. INSTALL BACK DOOR GLASS

(a) Position the glass.





(b) Using suction cups, place the glass in the correct position.

Text in Illustration





(c) Check that the whole contact surface of the glass rim is perfectly even.

(d) Using suction cups, remove the glass.

(e) Using a brush, coat the installation surface on the vehicle body with Primer M.





Text in Illustration





NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer M for later use.

HINT
If an area that is not specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(f) Using a brush or sponge, coat the adhesive application area with Primer G.





Text in Illustration





Standard Dimension:





NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.

HINT
If an area that is not specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(g) Apply adhesive to the glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of a cartridge nozzle as shown in the illustration.

HINT
After cutting off the tip, use all adhesive within the time described in the table below.

Usage Time Frame:





(2) Load a sealer gun with the cartridge.

(3) Coat the glass with adhesive as shown in the illustration.





Text in Illustration





Standard Dimension:





(h) Install the back door glass assembly.





(1) Using suction cups, position the glass so that the reference marks are aligned and press it in gently along the rim.

NOTICE:
Allow the primer coating to dry for 3 minutes or more.

Text in Illustration





(2) Lightly press the front surface of the back door glass to ensure a close fit.

HINT
Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

(3) Apply non-residue solvent to a clean cloth and wipe off any excess or protruding adhesive.

HINT
Apply adhesive to any areas where the amount of adhesive is inadequate.

NOTICE:
Do not drive the vehicle within the time written in the table below.

Minimum Time:





(4) Hold the back door glass using protective tape until the applied adhesive becomes hard.

NOTICE:
Do not drive the vehicle for the time described in the table below.

Minimum Time:





(i) Connect the defogger connectors.

4. INSPECT FOR LEAKS AND REPAIR

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape.

5. INSTALL REAR WASHER NOZZLE (w/ Rear Wiper) Installation

6. INSTALL REAR WIPER ARM AND BLADE
ASSEMBLY (w/ Rear Wiper) Installation

7. INSTALL BACK DOOR TRIM BOARD ASSEMBLY Reassembly

8. INSTALL BACK DOOR SIDE GARNISH LH Reassembly

9. INSTALL BACK DOOR SIDE GARNISH RH Reassembly

10. INSTALL BACK DOOR CENTER GARNISH Reassembly