Reassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: REASSEMBLY

1. INSTALL FRONT EVAPORATOR TEMPERATURE SENSOR Installation

2. INSTALL DRAIN COOLER HOSE

(a) Install the drain cooler hose.

3. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

HINT
If a new cooler evaporator is installed, add compressor oil to the cooler evaporator as follows.

Compressor oil:

ND-OIL8 or equivalent. Add 40 cc (1.35 fl. oz.)

(a) Install the cooler evaporator.

(b) Engage the 4 claws and install the heater case lower.

4. INSTALL COOLER EXPANSION VALVE

(a) Apply sufficient compressor oil (ND-OIL8) to 2 new O-rings and the fitting surface of the cooler expansion valve.

Compressor oil:

ND-OIL8 or equivalent

(b) Install the 2 O-rings onto the cooler evaporator.

(c) Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque : 3.5 Nm (36 kgf-cm, 31 in-lbf)

5. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Install the radiator heater unit onto the air conditioning unit.

(b) Engage the 3 clips and install the clamp.

6. INSTALL PTC HEATER ASSEMBLY

(a) Install the PTC heater with the 2 screws.

(b) Engage the clamp.

7. INSTALL NO. 2 AIR DUCT

(a) Engage the 3 claws and install the air duct.

8. INSTALL NO. 1 AIR DUCT

(a) Engage the 3 claws and install the air duct.

9. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

(a) Engage the claw and install the air mix damper control cable.

10. INSTALL DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY

(a) Engage the claw and install the defroster damper control cable.