Installation

SUSPENSION: FRONT SUSPENSION MEMBER: INSTALLATION

1. INSTALL FRONT SUSPENSION MEMBER DUMPER WEIGHT

(a) Install the front suspension member dumper weight with the 2 bolts.

Torque : 32 Nm (326 kgf-cm, 24 ft-lbf)

2. INSTALL ENGINE MOVING CONTROL ROD (for Automatic Transaxle)

(a) Install the engine moving control rod with the bolt.

Torque : 100 Nm (1020 kgf-cm, 74 ft-lbf)

HINT
Temporarily tighten the transaxle side, and then tighten the bolt to the specified torque.

3. INSTALL ENGINE MOVING CONTROL ROD (for Manual Transaxle)

(a) Install the engine moving control rod cover with the 2 clips.

5. TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation

6. TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

HINT
Use the same procedure for the LH side.

7. INSTALL FRONT STABILIZER BAR

8. INSTALL FRONT STABILIZER BRACKET NO.1 LH

9. INSTALL FRONT STABILIZER BRACKET NO.1 RH

HINT
Use the same procedure for the LH side.

10. INSTALL POWER STEERING GEAR

(a) Install the power steering gear onto the front suspension crossmember with the 2 bolts and 2 nuts.

Torque : 96 Nm (979 kgf-cm, 71 ft-lbf)

NOTICE:
Keep the nut from rotating while turning the bolt.

11. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

(a) Support the front suspension crossmember with a transmission jack.

(b) Provisionally install the front suspension crossmember onto the body with the 6 bolts.

(c) By inserting SST into the datum holes in the front suspension crossmembers RH and LH alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.

SST : 09670-00011

Torque : 70 Nm (714 kgf-cm, 52 ft-lbf for bolt A)

Torque : 160 Nm (1631 kgf-cm, 118 ft-lbf for bolt B)

Torque : 95 Nm (969 kgf-cm, 70 ft-lbf for bolt C)

NOTICE:
* Insert SST into the datum hole in a vertical orientation.
* If SST can not be inserted into the datum hole vertically, loosen all the bolts and then insert SST again.

(d) Install the engine moving control rod with the bolt.

Torque : 120 Nm (1224 kgf-cm, 89 ft-lbf)

12. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation

13. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

HINT
Use the same procedure for the LH side.

14. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation

15. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT
Use the same procedure for the LH side.

16. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation

17. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT
Use the same procedure for the LH side.

18. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

(a) Install clip B onto the body portion and install steering column hole cover onto the body portion with clip A.

NOTICE:
Make sure that the lip portion of steering column hole cover is not damaged.

19. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY

(a) Align the matchmarks and install the sliding yoke onto the intermediate shaft.

Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

(b) Tighten bolt A.

Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

20. INSTALL COLUMN HOLE COVER SILENCER SHEET

(a) Install the column hole cover silencer sheet with the 2 clips.

(b) Install the floor carpet.

21. INSTALL FRONT WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

22. POSITION WHEELS FACING STRAIGHT AHEAD

23. STABILIZE SUSPENSION Installation

24. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation

25. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

26. INSTALL OUTER COWL TOP PANEL Installation

27. INSTALL FRONT AIR SHUTTER SEAL RH Installation

28. INSTALL WINDSHIELD WIPER MOTOR AND LINK Installation

29. INSTALL COWL TOP VENTILATOR LOUVER LH Installation

30. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

31. INSTALL HOOD TO COWL TOP SEAL Installation

32. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

33. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

34. INSTALL FRONT WIPER ARM HEAD CAP Installation

35. PROVISIONALLY TIGHTEN HOOD SUB-ASSEMBLY

(a) Provisionally install the hood with the 4 bolts.

HINT
Tighten the bolts to the specified torque after inspecting the hood.

36. INSPECT HOOD SUB-ASSEMBLY Adjustments

37. ADJUST HOOD SUB-ASSEMBLY Adjustments

38. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

39. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Wheel Alignment

40. CHECK VSC SENSOR SIGNAL

Test Mode Procedure