Reassembly

U241E AUTOMATIC TRANSAXLE: UNDERDRIVE PLANETARY GEAR: REASSEMBLY

1. INSTALL UNDERDRIVE PLANETARY RING GEAR

(a) Install a new snap ring onto the outer race of the tapered roller bearing.

(b) Using a piston ring compressor, squeeze the snap ring.

SST : 09950-60020

09951-00890

SST : 09950-70010

09951-07100

(d) Install the underdrive planetary ring gear onto the counter driven gear.

(e) Using snap ring pliers, install the snap ring.

2. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY

(a) Using a press, install the tapered roller bearing.

(b) Install the counter driven gear with planetary ring gear onto the underdrive planetary gear.

SST : 09316-60011

09316-00011

NOTICE:
Press in the counter driven gear while rotating it.

(d) Using a press, press in the parking lock gear.

NOTICE:
Press in the counter driven gear while rotating it.

(e) Using SST and a press, press in the differential drive pinion.

NOTICE:
Press in the counter driven gear while rotating it.

SST : 09506-35010

SST : 09950-60010

09951-00250

(f) Using SST and a press, press in the cylindrical roller bearing inner race.

NOTICE:
Press in the counter driven gear while rotating it.

SST : 09506-35010

SST : 09950-60010

09951-00250

(g) Clamp the underdrive planetary gear in a soft jaw vise.

NOTICE:
Be careful not to damage the differential drive pinion.

(h) Using SST, install a new lock nut.

Torque : 280 Nm (2,855 kgf-cm, 207 ft-lbf)

SST : 09564-16020

HINT
Use a torque wrench with a fulcrum length of 750 mm (29.53 in.)

(i) Using SST and a torque wrench, measure the turning torque of underdrive planetary gear assembly while rotating the torque wrench at 60 rpm.

SST : 09564-16020

SST : 09387-00050

Standard turning torque at 60 rpm - Torque : 0.23 to5.01 Nm (2 to 51 kgf-cm, 2.0 to 44.3 in-lbf)

HINT
Use a torque wrench with a fulcrum length of 160 mm (6.30 in.).

(j) Using a pin punch and hammer, stake the lock nut.

NOTICE:
Make sure that there are no cracks on the nut.