Part 2

U241E AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: DISASSEMBLY - Continued

25. REMOVE PARKING LOCK ROD SUB-ASSEMBLY

(a) Remove the parking lock rod from the manual valve lever.





26. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL

(a) Using a screwdriver, pry the oil seal out from the transaxle.





27. INSPECT INPUT SHAFT END PLAY Transaxle Unit

28. REMOVE TRANSAXLE HOUSING

(a) Remove the 18 bolts.





(b) Tap on the circumference of the transaxle housing with a plastic-faced hammer to remove the transaxle housing from the transaxle.

NOTICE:
Differential may be accidentally removed when the transaxle housing is removed.

29. REMOVE UNDERDRIVE CYLINDRICAL ROLLER BEARING

(a) Using SST, remove the cylindrical roller bearing from the transaxle.





SST : 09514-35011

30. REMOVE UNDERDRIVE OUTPUT SHAFT OIL SEAL RING

(a) Remove the oil seal ring from the transaxle housing.





31. REMOVE OIL PUMP ASSEMBLY

(a) Remove the 7 bolts and oil pump assembly from the transaxle.





32. REMOVE THRUST NEEDLE ROLLER BEARING

(a) Remove thrust needle roller bearing from the underdrive planetary gear.





33. REMOVE NO. 2 THRUST BEARING UNDERDRIVE RACE

(a) Remove the thrust bearing race from the underdrive planetary gear.





34. REMOVE FRONT DIFFERENTIAL ASSEMBLY

(a) Remove the front differential from the transaxle.





35. REMOVE OVERDRIVE BRAKE GASKET

(a) Remove the 2 overdrive brake gaskets from the transaxle.





36. REMOVE FORWARD CLUTCH ASSEMBLY

(a) Remove the forward clutch from the transaxle.





(b) Remove the thrust bearing from the forward clutch.





37. REMOVE MULTIPLE DISC CLUTCH HUB

(a) Remove the thrust bearing, multiple clutch hub, needle roller bearing and bearing race from the transaxle.





38. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY

(a) Remove the bolt and parking pawl shaft clamp.





(b) Remove the parking lock pawl shaft.





(c) Push the parking lock pawl.





HINT
Failure to do so will cause interference when the underdrive planetary gear is removed.

(d) Remove the underdrive planetary gear from the transaxle.





NOTICE:
Be careful so that the underdrive planetary gear assembly will not fall out.

(e) Remove the spring, pawl pin and parking lock pawl.





39. REMOVE UNDERDRIVE CLUTCH ASSEMBLY

(a) Remove the underdrive clutch assembly, needle roller bearing, and thrust bearing underdrive race from the transaxle.





40. REMOVE UNDERDRIVE 1-WAY CLUTCH ASSEMBLY

(a) Using a screwdriver, pry the snap ring out from the transaxle.





(b) Remove the 1-way clutch from the transaxle.





(c) Remove the outer race retainer from the 1-way clutch.





41. REMOVE NO. 2 UNDERDRIVE CLUTCH DISC

(a) Using a screwdriver, pry the snap ring out from the transaxle.





(b) Remove the flange, 3 discs and 3 plates from the transaxle.





42. REMOVE UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY

(a) Using SST, a snap ring expander and press, remove the snap ring from the transaxle.





SST : 09387-00020

(b) Remove the underdrive brake return spring from the underdrive brake piston.





43. REMOVE UNDERDRIVE CLUTCH DRUM OIL SEAL RING

(a) Remove the 2 oil seal rings from the transaxle.





44. REMOVE REAR TRANSAXLE COVER SUB-ASSEMBLY

(a) Remove the 11 bolts.





(b) Tap the circumference of the rear cover with a plastic-faced hammer to remove the transaxle rear cover from the transaxle.

(c) Remove the 2 outer rear clutch oil seal rings from the transaxle rear cover.





(d) Using a T30 ''TORX'' socket wrench, remove the 2 bolts and transaxle rear cover plate.





(e) Using SST, remove the needle-roller bearing from the transaxle rear cover.

SST : 09387-00041

09387-01010

09387-01030

09387-01040





45. REMOVE UNDERDRIVE BRAKE PISTON

(a) Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle case to remove the underdrive brake piston.





NOTICE:
* Applying the air may cause the piston to jump out. When removing the piston, hold it using a piece of cloth.
* Do not splash ATF with the compressed air.
(b) Remove the 2 O-rings from the underdrive brake piston.





46. REMOVE BRAKE APPLY TUBE

(a) Remove the bolt, clamp and 2 brake apply tubes.





(b) Remove the brake apply tube from the clamp.

47. REMOVE FRONT CLUTCH APPLY TUBE

48. REMOVE NO. 1 GOVERNOR APPLY GASKET

(a) Using a screwdriver, remove the 2 governor apply gaskets.





49. REMOVE DIRECT CLUTCH ASSEMBLY

(a) Remove the thrust bearing and direct clutch from the transaxle.





(b) Remove the bearing race from the direct clutch.





50. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY

(a) Remove the rear planetary sun gear from the transaxle.





(b) Remove the rear planetary sun gear thrust bearing from the rear planetary sun gear.





(c) Remove the No. 1 thrust washer and 1-way clutch thrust bearing from the rear planetary sun gear.