Disassembly

U241E AUTOMATIC TRANSAXLE: DIFFERENTIAL CASE: DISASSEMBLY

1. REMOVE FRONT DIFFERENTIAL RING GEAR

(a) Place matchmarks on the ring gear and differential case.





(b) Remove the 10 bolts.





(c) Using a plastic-faced hammer, tap on the ring gear to remove it from the case.





2. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

(a) Using SST, remove the front differential case tapered roller bearing front inner race from the differential case.





SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04061

09957-04010

09958-04011

SST : 09950-60010

09951-00340

(b) Using SST, remove the front differential case tapered roller bearing front outer race and differential case washer.

SST : 09387-00041

09387-01030

09387-01040

09387-02010

09387-02020





3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

(a) Using SST, remove the front differential case tapered roller bearing rear inner race from the differential case.





SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04061

09957-04010

09958-04011

SST : 09950-60010

09951-00340

(b) Using SST, remove the front differential case tapered roller bearing rear outer race from the differential case washer.

SST : 09387-00041

09387-01030

09387-01040

09387-02010

09387-02020





4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

(a) Using a punch and hammer, loosen the staked part of the differential case.





(b) Using a pin punch (5 mm), tap the pin out from the ring gear side.





5. REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT

(a) Remove the front differential pinion shaft from the differential case.





6. REMOVE FRONT DIFFERENTIAL SIDE GEAR

(a) Remove the 2 front differential pinions, 2 pinion thrust washers, 2 front differential side gears and 2 side gear thrust washers from the differential case.





7. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL

(a) Place the transaxle case in a vise.





(b) Using SST, remove the oil seal.

SST : 09308-00010

8. REMOVE TRANSAXLE HOUSING OIL SEAL

(a) Place the transaxle housing in a vise.





(b) Using SST, remove the oil seal.

SST : 09308-00010