FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Installation





2AZ-FE EMISSION CONTROL: EXHAUST MANIFOLD CONVERTER: INSTALLATION

1. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY





(a) Install the No. 2 exhaust manifold heat insulator with the 2 bolts.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

(b) Install the No. 1 manifold converter insulator with the 4 bolts.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)





(c) Tighten the nuts of the exhaust manifold, in the order shown in the illustration, through a new gasket.





Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)

(d) Install the manifold stay with the bolt and nut.





Torque : 44 Nm (449 kgf-cm, 33 ft-lbf)

(e) Install the No. 2 manifold stay with the bolt and nut.





Torque : 44 Nm (449 kgf-cm, 33 ft-lbf)

2. INSTALL FRONT EXHAUST PIPE ASSEMBLY





(a) Install the front exhaust pipe assembly with the 4 bolts and 2 compression springs.

3. INSTALL AIR FUEL RATIO SENSOR Installation

4. INSTALL NO. 1 EXHAUST MANIFOLD INSULATOR Installation

5. INSPECT FOR EXHAUST GAS LEAK

6. INSTALL NO. 1 ENGINE UNDER COVER