Installation

BRAKE CONTROL: BRAKE ACTUATOR: INSTALLATION

1. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY





(a) Install the actuator bracket with the 4 bolts in the sequence shown in the illustration.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
* Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.
* Do not carry with the connector part of an actuator.
2. INSTALL BRAKE ACTUATOR ASSEMBLY





(a) Install the brake actuator with bracket with the 3 nuts in the sequence shown in the illustration.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

NOTICE:
Do not damage the brake tubes or wire harness.

(b) Engage the 2 tube clamps to the actuator bracket.

(c) Temporarily install each brake tube in the correct positions of the brake actuator as shown in the illustration.





HINT
* *1: To front wheel cylinder RH
* *2: To front wheel cylinder LH
* *3: To rear wheel cylinder RH
* *4: To rear wheel cylinder LH
* *5: From 1st master cylinder
* *6: From 2nd master cylinder
(d) Using a union nut wrench, install the 6 brake tubes onto the brake actuator.





without union nut wrench - Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

with union nut wrench - Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)

NOTICE:
* This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.886 in.) Service Precautions.
* This torque value is effective when the union nut wrench is parallel to a torque wrench.
(e) Connect the brake actuator connector.





NOTICE:
* Make sure that the connector is locked securely.
* Make sure that the actuator connector can be connected smoothly. Do not allow entry of water, oil or dirt.
3. INSTALL AIR CLEANER ASSEMBLY Installation

4. INSTALL OUTER COWL TOP PANEL Installation

5. INSTALL FRONT WIPER MOTOR AND LINK Installation

6. INSTALL COWL TOP VENTILATOR LOUVER LH Installation

7. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

8. INSTALL HOOD TO COWL TOP SEAL Installation

9. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

10. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

11. INSTALL WINDSHIELD WIPER ARM COVER Installation

12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

13. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

14. BLEED MASTER CYLINDER Service and Repair

15. BLEED BRAKE LINE Service and Repair

16. BLEED BRAKE ACTUATOR Service and Repair

17. CHECK FLUID LEVEL IN RESERVOIR Service and Repair

18. INSPECT FOR BRAKE FLUID LEAK

19. CHECK ACTUATOR WITH TECHSTREAM

Testing and Inspection

20. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION

Programming and Relearning

21. CHECK AND CLEAR DTC

Reading and Clearing Diagnostic Trouble Codes