Installation

E350 MANUAL TRANSAXLE: SHIFT AND SELECT LEVER SHAFT: INSTALLATION

1. INSTALL CONTROL SHAFT COVER OIL SEAL





(a) Using SST and a hammer, tap in a new control shaft cover oil seal to the control shaft cover.

SST : 09950-60010

09951-00280

SST : 09950-70010

09951-07100

Standard oil seal drive in depth:

28.0 to 29.0 mm (1.10 to 1.14 in.)

2. INSTALL SHIFT AND SELECT LEVER SHAFT DUST BOOT

(a) Install the shift and select lever shaft dust boot to the control shaft cover.





HINT

Install the shift and select lever shaft dust boot to the control shaft cover position shown in the illustration.

3. INSTALL SELECT SPRING NO. 1 SEAT SHAFT SNAP RING

(a) Using a brass bar and a hammer, install the select spring No. 1 seat shaft snap ring.





4. INSTALL NO. 1 SHIFT LEVER INNER

(a) Install the No. 1 shift lever inner to the shift interlock plate.





5. INSTALL SHIFT INTERLOCK PLATE COVER

(a) Install the shift interlock plate cover to the shift interlock plate.





6. INSTALL NO. 1 SELECT SPRING SEAT

(a) Install the No. 1 select spring seat, No. 1 select return compression spring, and shift interlock plate to the shift and select lever shaft.





7. INSTALL NO. 2 SHIFT LEVER INNER

(a) Install the No. 2 shift lever inner, No. 2 select return compression spring and No. 2 select return spring seat to the shift and select lever shaft.





(b) Hold the shift and select lever in a vise using aluminum plates.

(c) Using a brass bar and a hammer, install the select seat snap ring to the shift and select lever shaft.

(d) Using a pin punch (dia 5 mm) and a hammer, install the 2 shift inner lever slotted pins to the shift and select lever shaft.





Clearance A:

0.7 to 1.7 mm (0.0276 to 0.0669 in.)

Clearance B:

-0.4 to 0.5 mm (-0.0157 to 0.0197 in.)

8. INSTALL NO. 2 SELECTING BELLCRANK BUSHING

(a) Coat the 2 No. 2 selecting bellcrank bushings with MP grease and install them to the No. 2 selecting bellcrank.





9. INSTALL NO. 2 SELECTING BELLCRANK DUST COVER

(a) Coat the No. 2 selecting bellcrank dust cover with MP grease and install it to the No. 2 selecting bellcrank.





10. INSTALL SELECTING BELLCRANK SUPPORT SUB-ASSEMBLY

(a) Install the selecting bellcrank support sub-assembly to the No. 2 selecting bellcrank.





(b) Install the No. 2 selecting bellcrank plate washer, wave washer, and nut.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

11. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER

(a) Install the No. 1 selecting bellcrank dust cover to the No. 2 selecting bellcrank.





12. INSTALL CONTROL SHIFT LEVER BUSHING

(a) Install the control shift lever bushing to the No. 2 selecting bellcrank.