Disassembly

2AZ-FE CHARGING: GENERATOR: DISASSEMBLY

1. REMOVE GENERATOR PULLEY

SST : 09820-63011

09820-06010

SST : 09820-06021

(a) Tighten SST 1-B to the specified torque, and then fix SST 1-A on the generator rotor shaft.

Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

NOTICE:

Securely fix SST on the generator rotor shaft.

(b) Clamp SST 2 in a vise.

(c) Insert SST 1-A and B into SST 2, and then fix the generator pulley nut into SST 2.

(d) Turn SST 1-A in the direction shown, and then loosen the generator pulley nut.

NOTICE:

If the generator pulley nut is turned by more than a half turn, the generator rotor shaft may be damaged.

(e) Remove the generator from SST 2.

(f) Fix SST 1-B, and then loosen SST 1-A in the direction shown. Remove SST 1-A and B from the generator.

(g) Remove the generator pulley nut and generator pulley.

2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Place the generator on the generator pulley.

(b) Remove the 3 nuts and generator rear end cover.

(d) Remove the 2 screws and generator brush holder.

3. REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the bolt and cord clip.

(b) Remove the 4 bolts.

(c) Using SST, remove the generator drive end frame.

SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

(d) Remove the generator rotor from the generator rectifier end frame.

(e) Remove the washer from the generator rectifier end frame.