FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Disassembly





AIR CONDITIONING: AIR CONDITIONING UNIT: DISASSEMBLY

1. REMOVE NO. 1 COOLER UNIT DRAIN HOSE

(a) Remove the cooler unit drain hose.





2. REMOVE AIR DUCT

(a) Detach the 2 claws and remove the air duct.





3. REMOVE AIR OUTLET CONTROL SERVO MOTOR

(a) Remove the 3 screws and air outlet control servo motor.





4. REMOVE AIR MIX CONTROL SERVO MOTOR

(a) Remove the 2 screws and air mix control servo motor.





5. REMOVE HEATER PIPING COVER

(a) Detach the 3 claws and remove the heater piping cover.





6. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Detach the 3 claws and remove the clamp.





(b) Remove the heater radiator unit.





7. REMOVE AIR CONDITIONING TUBE ASSEMBLY

(a) Remove the 2 screws.





(b) Detach the claw and remove the cover.

(c) Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and air conditioning tube.





(d) Remove the 2 O-rings from the air conditioning tube.





8. REMOVE COOLER EXPANSION VALVE

(a) Remove the cooler expansion valve from the cooler evaporator.





9. REMOVE EVAPORATOR TEMPERATURE SENSOR

(a) Remove the 2 screws and plate.





(b) Remove the 7 screws, cooler evaporator and evaporator temperature sensor.





(c) Remove the evaporator temperature sensor from the cooler evaporator.





10. REMOVE EVAPORATOR SUB-ASSEMBLY

(a) Remove the 2 O-rings from the cooler evaporator.