FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Disassembly





2AZ-FE ENGINE MECHANICAL: CYLINDER HEAD: DISASSEMBLY

1. REMOVE VALVE LIFTER

HINT

Arrange the valve lifters in the correct order.

2. REMOVE INTAKE VALVE





(a) Place the cylinder head on wooden blocks.

(b) Using SST, compress the spring, then remove the 2 retainer locks.

SST : 09202-70020

09202-00010

(c) Remove the retainer, spring and valve from the cylinder head.

HINT

Arrange the removed parts in the correct order.

3. REMOVE EXHAUST VALVE





(a) Place the cylinder head on wooden blocks.

(b) Using SST, compress the spring, then remove the 2 retainer locks.

SST : 09202-70020

09202-00010

(c) Remove the retainer, spring and valve from the cylinder head.

HINT

Arrange the removed parts in the correct order.

4. REMOVE VALVE SPRING SEAT

5. REMOVE VALVE STEM OIL SEAL





(a) Using needle-nose pliers, remove the 16 oil seals.

6. REMOVE RING PIN

(a) Remove the 4 ring pins.

7. REMOVE STUD BOLT

(a) Using E5 and E7 "TORX" socket wrenches, remove the 11 stud bolts.