Disassembly

BRAKE: BRAKE MASTER CYLINDER: DISASSEMBLY

1. REMOVE UNION

(a) Remove the stopper screw and master cylinder union.

(b) Remove the 2 grommets from the master cylinder.

2. REMOVE BRAKE MASTER CYLINDER KIT





(a) Hold the master cylinder in a vise with the 2 aluminum plates in between.

(b) Remove the O-ring from the master cylinder.

(c) Push in the piston.

(d) Using snap ring pliers, remove the snap ring.

NOTICE:

When pushing the piston, the fluid left in the cylinder may spatter.

(e) Push in the piston and remove the piston stopper bolt and gasket.





(f) Remove the No. 1 piston from the master cylinder body by pulling it straight out.

NOTICE:

Do not scratch the inside of the cylinder body.

(g) Tap the flanged part against wooden blocks until the end of the No. 2 piston comes out. When the end of the No. 2 piston comes out, pull out the No. 2 piston straight from the master cylinder body.





NOTICE:

Do not scratch the inside of the cylinder body.