Reassembly

BRAKE: FRONT BRAKE: REASSEMBLY

HINT

* Use the same procedures for the LH side and RH side.

* The procedures listed below are for the LH side.

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

(a) Install the bleeder plug to the brake cylinder.

HINT

The bleeder plug will be tightened to a torque specification in the "bleed air from brake line" procedures.

(b) Install the cap.

2. INSTALL PISTON SEAL

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.





(b) Install the piston seal to the brake cylinder.

3. INSTALL FRONT DISC BRAKE PISTON

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of the piston and a new cylinder boot.





(b) Install the cylinder boot to the piston.

(c) Install the piston (with cylinder boot) to the brake cylinder.

NOTICE:

Do not forcibly install the piston to the brake cylinder.

4. INSTALL CYLINDER BOOT





(a) Install the cylinder boot to the brake cylinder.

NOTICE:

Install the cylinder boot securely to the grooves of the brake cylinder and piston.

(b) Using a screwdriver, install the set ring.

NOTICE:

Be careful not to damage the cylinder boot.