Part 2

U341E AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: DISASSEMBLY

Part 2

40. INSPECT ONE-WAY CLUTCH ASSEMBLY

(a) Hold the rear planetary sun gear and turn the one-way clutch.
(b) Make sure that the one-way clutch turns freely counterclockwise and locks when turned clockwise.
41. REMOVE ONE-WAY CLUTCH ASSEMBLY

(a) Remove the one-way clutch assembly and No. 2 planetary carrier thrust washer from the rear planetary sun gear.
42. REMOVE 2ND COAST AND OVERDRIVE BRAKE FLANGE HOLE SNAP RING

(a) Using a screwdriver, remove the snap ring from the transaxle case.
43. REMOVE 2ND BRAKE DISC

(a) Using a screwdriver, remove the snap ring.
(b) Remove the 2 flanges, 4 discs and 3 No. 1 flanges from the transaxle.
44. REMOVE 2ND BRAKE PISTON SLEEVE

(a) Remove the 2nd brake piston sleeve from the transaxle case.
45. INSPECT NO. 2 ONE-WAY CLUTCH

(a) Turn the rear planetary gear assembly.
(b) Make sure that the rear planetary gear assembly turns freely counterclockwise and locks when turned clockwise.
46. REMOVE REAR PLANETARY GEAR ASSEMBLY

(a) Using a screwdriver, remove the snap ring.
(b) Remove the rear planetary gear assembly from the transaxle case.
47. REMOVE REAR PLANETARY GEAR THRUST NEEDLE ROLLER BEARING

(a) Remove the thrust needle roller bearing and 2 bearing races from the rear planetary gear assembly.
48. REMOVE NO. 2 ONE-WAY CLUTCH

(a) Separate the 2nd brake cylinder, No. 2 one-way clutch and the rear planetary gear.
49. REMOVE OUTER RACE RETAINER

(a) Remove the retainer from the No. 2 one-way clutch.
50. REMOVE FRONT PLANETARY SUN GEAR

(a) Remove the front planetary sun gear and thrust needle roller bearing from the transaxle case.
51. REMOVE 1ST AND REVERSE BRAKE DISC

(a) Using a screwdriver, remove the snap ring.
(b) Remove the flange, 4 discs and 4 plates from the transaxle case.
52. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

(a) Using SST, a press and a screwdriver, remove the snap ring.
SST: 09387-00070
(b) Remove the 1st and reverse brake return spring sub-assembly.
53. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON

(a) Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle case to remove the No. 2 1st and reverse brake piston.
NOTICE:
- Blowing the air may cause the piston to jump out. When removing the piston, hold it by hand using a piece of cloth.
- Do not splash ATF with the compressed air.

54. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON O-RING

(a) Remove the 2 O-rings from No. 2 1st and reverse brake piston.
55. REMOVE COUNTER DRIVE GEAR NUT

(a) Fix the counter driven gear with the parking lock pawl.

(b) Using SST and a hammer, release the lock washer.
SST: 09930-00010

(a) Using SST and a press, remove the planetary gear assembly from the transaxle case.
SST: 09950-60010
09951-00400
09951-00320
09952-06010
SST: 09950-70010
09951-07100
57. REMOVE COUNTER DRIVE GEAR

(a) Install the 2 bolts to the counter drive gear.
Bolt (M6):
Length = 40 to 80 mm (1.57 to 3.15 in.)
Pitch = 1.0 mm (0.04 in.)
(b) Rotate the 2 bolts and remove the counter drive gear and front planetary sun gear.
(c) Remove the 2 radial ball bearings from the counter drive gear and front planetary sun gear.
58. REMOVE PARKING LOCK PAWL BRACKET

(a) Remove the 3 bolts, cam guide and bracket from the transaxle case.
59. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING

(a) Remove the manual valve lever shaft retainer spring from the manual valve lever shaft.
60. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY

(a) Using a screwdriver, release and remove the spacer.

(b) Using a pin punch and hammer, drive out the manual valve lever shaft spring pin.
(c) Remove the manual valve lever shaft and manual valve lever.
61. REMOVE PARKING LOCK ROD SUB-ASSEMBLY

(a) Remove the parking lock rod from the manual valve lever.
62. REMOVE MANUAL VALVE LEVER SHAFT

(a) Remove the manual valve lever shaft from the transaxle case.
63. REMOVE PARKING LOCK PAWL

(a) Using a screwdriver, remove the parking lock pawl shaft from the transaxle case.
(b) Remove the parking lock pawl torsion spring and parking lock pawl from the transaxle case.
64. REMOVE COUNTER DRIVEN GEAR

(a) Remove the counter driven gear, drive pinion and thrust needle roller bearing from the transaxle case.
65. REMOVE DIFFERENTIAL DRIVE PINION PLUG

(a) Using a brass bar and a hammer, remove the differential drive pinion plug.
66. REMOVE DIFFERENTIAL DRIVE PINION

(a) Using SST and a press, remove the differential drive pinion from the counter driven gear.
SST: 09950-60010
09951-00350
SST: 09950-70010
09951-07150
67. REMOVE BEARING LOCK PLATE

(a) Remove the bolt and the bearing lock plate.
68. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE

(a) Remove the differential gear lube apply tube from the transaxle housing.
69. REMOVE FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING

(a) Using SST, remove the front drive pinion front tapered roller bearing from the transaxle housing.
SST: 09308-10010
70. REMOVE FRONT DRIVE PINION REAR TAPERED ROLLER BEARING

(a) Using SST, remove the front drive pinion rear tapered roller bearing from the transaxle case.
SST: 09612-65014
09612-01040
(b) Remove the No. 1 transaxle case plate from the transaxle case.
71. REMOVE COUNTER DRIVE GEAR BEARING LH
(a) Remove the counter drive gear bearing LH from the transaxle case.

(b) Using SST, remove the counter drive gear bearing outer race LH from the transaxle case.
SST: 09308-00010
72. REMOVE COUNTER DRIVE GEAR BEARING RH
(a) Remove the counter drive gear bearing RH from the transaxle case.

(b) Using SST, remove the counter drive gear bearing outer race RH from the transaxle case.
SST: 09308-00010
73. REMOVE COUNTER DRIVE GEAR HOLE SNAP RING

(a) Using a screwdriver, remove the counter drive gear hole snap ring from the transaxle case.
74. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL

(a) Using a screwdriver, remove the oil seal from the transaxle case.
75. REMOVE FRONT TRANSAXLE CASE OIL SEAL

(a) Using SST and a hammer, remove the oil seal from the transaxle case.
SST: 09950-60010
09951-00550
SST: 09950-70010
09951-07100
76. REMOVE TRANSAXLE CASE OIL SEAL

(a) Using SST and a hammer, remove the transaxle case oil seal from the transaxle housing.
SST: 09950-60010
09951-00530
SST: 09950-70010
09951-07100