Reassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: REASSEMBLY

REASSEMBLY

1. INSTALL FRONT EVAPORATOR TEMPERATURE SENSOR Installation





2. INSTALL DRAIN COOLER HOSE
(a) Install the drain cooler hose.
3. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY




HINT: If a new cooler evaporator is installed, add compressor oil to the cooler evaporator as follows.

Compressor oil:
ND-OIL8 or equivalent. Add 40 cc (1.35 fl. oz.)
(a) Install the cooler evaporator.





(b) Engage the 4 claws and install the heater case lower.
(c) Install the 3 screws.





(d) Engage the evaporator temperature sensor connector clamp.





4. INSTALL COOLER EXPANSION VALVE
(a) Apply sufficient compressor oil (ND-OIL8) to 2 new O-rings and the fitting surface of the cooler expansion valve.
Compressor oil:
ND-OIL8 or equivalent
(b) Install the 2 O-rings onto the cooler evaporator.
(c) Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.
Torque: 3.5 Nm (36 kgf-cm, 31 in-lbf)
5. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY





(a) Install the radiator heater unit onto the air conditioning unit.





(b) Engage the 3 clips and install the clamp.





6. INSTALL PTC HEATER ASSEMBLY
(a) Install the PTC heater with the 2 screws.
(b) Engage the clamp.





7. INSTALL NO. 2 AIR DUCT
(a) Engage the 3 claws and install the air duct.





8. INSTALL NO. 1 AIR DUCT
(a) Engage the 3 claws and install the air duct.





9. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY
(a) Engage the claw and install the air mix damper control cable.





10. INSTALL DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY
(a) Engage the claw and install the defroster damper control cable.