Installation
BRAKE: BRAKE BOOSTER: INSTALLATION
INSTALLATION
1. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
(a) Install a new grommet onto the brake booster assembly.
(b) Install the vacuum check valve onto the brake booster assembly.
2. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Provisionally install the push rod clevis onto the brake booster assembly.
HINT: Tighten the push rod lock nut when adjusting the brake pedal height.
(b) Install a new gasket onto the brake booster assembly.
(c) Install the brake booster assembly with the 4 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
NOTICE: Do not damage the brake tubes.
(d) Connect the vacuum hose to the vacuum check valve with the clip.
(e) Using a union nut wrench, install the brake tubes onto the brake tube way while holding the brake tube way with a wrench.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
NOTICE:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) Service Precautions.
- This torque value is effective when the union nut wrench is parallel to a torque wrench.
(f) Using a union nut wrench, install the 2 brake tubes onto the flexible hose while holding the flexible hose with a wrench.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
NOTICE:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) Service Precautions.
- This torque value is effective when the union nut wrench is parallel to a torque wrench.
3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS Installation
4. INSTALL BRAKE ACTUATOR ASSEMBLY (w/o VSC) Installation
5. INSTALL BRAKE ACTUATOR ASSEMBLY (w/ VSC) Installation
6. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY Installation
7. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle) Installation
8. INSTALL BATTERY CARRIER Installation
9. INSTALL BATTERY TRAY
10. INSTALL BATTERY Installation
11. INSTALL OUTER COWL TOP PANEL Installation
12. INSTALL FRONT AIR SHUTTER SEAL RH Installation
13. INSTALL FRONT WIPER MOTOR AND LINK Installation
14. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
15. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
16. INSTALL HOOD TO COWL TOP SEAL Installation
17. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
18. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
19. INSTALL FRONT WIPER ARM HEAD CAP Installation
20. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
21. BLEED MASTER CYLINDER Service and Repair
22. BLEED BRAKE LINE Service and Repair
23. BLEED BRAKE ACTUATOR (w/ VSC) Service and Repair
24. CHECK FLUID LEVEL IN RESERVOIR Service and Repair
25. INSPECT FOR BRAKE FLUID LEAK
26. INSPECT AND ADJUST BRAKE PEDAL Adjustments
27. INSTALL INSTRUMENT PANEL UNDER TRAY Installation
28. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation