Disassembly

U241E AUTOMATIC TRANSAXLE: DIFFERENTIAL CASE: DISASSEMBLY

DISASSEMBLY

1. REMOVE FRONT DIFFERENTIAL RING GEAR





(a) Place matchmarks on the ring gear and differential case.





(b) Remove the 10 bolts.





(c) Using a plastic-faced hammer, tap on the ring gear to remove it from the case.
2. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING





(a) Using SST, remove the front differential case tapered roller bearing front inner race from the differential case.
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04061
09957-04010
09958-04011
SST: 09950-60010
09951-00340





(b) Using SST, remove the front differential case tapered roller bearing front outer race and differential case washer.
SST: 09387-00041
09387-01030
09387-01040
09387-02010
09387-02020
3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING





(a) Using SST, remove the front differential case tapered roller bearing rear inner race from the differential case.
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04061
09957-04010
09958-04011
SST: 09950-60010
09951-00340





(b) Using SST, remove the front differential case tapered roller bearing rear outer race from the differential case washer.
SST: 09387-00041
09387-01030
09387-01040
09387-02010
09387-02020
4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN





(a) Using a punch and hammer, loosen the staked part of the differential case.





(b) Using a pin punch (5 mm), tap the pin out from the ring gear side.
5. REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT





(a) Remove the front differential pinion shaft from the differential case.
6. REMOVE FRONT DIFFERENTIAL SIDE GEAR





(a) Remove the 2 front differential pinions, 2 pinion thrust washers, 2 front differential side gears and 2 side gear thrust washers from the differential case.
7. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL





(a) Place the transaxle case in a vise.
(b) Using SST, remove the oil seal.
SST: 09308-00010
8. REMOVE TRANSAXLE HOUSING OIL SEAL





(a) Place the transaxle housing in a vise.
(b) Using SST, remove the oil seal.
SST: 09308-00010