Disassembly

2AZ-FE CHARGING: GENERATOR: DISASSEMBLY

DISASSEMBLY

1. REMOVE GENERATOR CLUTCH PULLEY





(a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off.
NOTICE: Do not reuse the generator pulley cap.





(b) Set SST (A) and (B).
SST: 09820-63020
(c) Clamp SST (A) in a vise.





(d) Place the rotor shaft end into SST (A).





(e) Fit SST (B) to the clutch pulley.





(f) Loosen the pulley by turning SST (B) in the direction shown in the illustration.
(g) Remove the generator assembly from the SST.
(h) Remove the clutch pulley from the rotor shaft.
2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY





(a) Place the generator assembly on the clutch pulley.





(b) Remove the 3 nuts and generator rear end cover.
3. REMOVE GENERATOR TERMINAL INSULATOR





(a) Remove the terminal insulator.
4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY





(a) Remove the 2 screws and generator brush holder.
5. REMOVE GENERATOR ROTOR ASSEMBLY





(a) Remove the 4 bolts.





(b) Remove the bolt and cord clip.





(c) Using SST, remove the coil.
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
09958-04011
6. REMOVE GENERATOR ROTOR ASSEMBLY





(a) Remove the washer.





(b) Remove the generator rotor.
7. REMOVE GENERATOR DRIVE END FRAME BEARING





(a) Remove the 4 screws and bearing retainer.





(b) Using SST and a hammer, tap out the bearing.
SST: 09950-60010
09951-00250
SST: 09950-70010
09951-07100