Repair

LIGHTING: HEADLIGHT ASSEMBLY: REPAIR

REPAIR
HINT:
- Use the same procedure for both the RH and LH sides.
- The procedure described below is for the LH side.
- If only the installation area of the headlight is damaged, the repairs described below can be performed inexpensively by using brackets for the repair. This may only be done if the other areas of the headlight are not damaged.

1. REMOVE NO. 1 RADIATOR GRILLE GARNISH Removal
2. REMOVE RADIATOR GRILLE Removal
3. REMOVE FRONT BUMPER COVER Removal
4. REMOVE HEADLIGHT UNIT Removal
5. INSTALL HEADLIGHT PROTECTOR UPPER RETAINER
HINT:
- If only the installation area of the headlight is damaged, use a bracket for a low-cost repair.
- Ensure that other areas of the headlight are not damaged.





(a) Cut off the portion indicated by the hatched lines in the illustration and smooth the surface with sandpaper.
NOTICE: After cutting off the shaded portion, place the headlight protector upper retainer against the bosses and gradually file away the shaded portion until installation is possible.





(b) Install the headlight protector upper retainer with the 2 screws.
6. INSTALL HEADLIGHT PROTECTOR
HINT:
- If only the installation area of the headlight is damaged, use a bracket for a low-cost repair.
- Ensure that other areas of the headlight are not damaged.





(a) Cut off the portion indicated by the hatched lines in the illustration and smooth the surface with sandpaper.
NOTICE: After cutting off the shaded portion, place the headlight protector against the bosses and gradually file away the shaded portion until installation is possible.





(b) Install the headlight protector with the 2 screws.
7. INSTALL HEADLIGHT UNIT Installation
8. INSTALL FRONT BUMPER COVER Installation
9. INSTALL RADIATOR GRILLE Installation
10. INSTALL NO. 1 RADIATOR GRILLE GARNISH Installation
11. PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT Adjustments
12. PREPARE FOR HEADLIGHT AIMING (for Using a Tester) Adjustments
13. PREPARE FOR HEADLIGHT AIMING (for Using a Screen) Adjustments
14. INSPECT HEADLIGHT AIMING Adjustments
15. ADJUST HEADLIGHT AIMING Adjustments