Reassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: REASSEMBLY

REASSEMBLY

1. INSTALL EVAPORATOR TEMPERATURE SENSOR





(a) Install the evaporator temperature sensor as shown in the illustration.






NOTICE:
- Be sure to insert the sensor only once because reinserting it will not allow it to be firmly secured.
- When reusing the evaporator, insert the sensor one row next to the one that has been used previously (X in the illustration).
- After inserting the sensor, do not apply excessive force to the wire.
- Directly insert the sensor until the edge of the plastic case "a" comes into contact with the evaporator "b".

2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY
HINT: If a new cooler evaporator is installed, add compressor oil to the cooler evaporator as follows.

Capacity:
Add 40 cc (1.35 fl. oz.)
Compressor oil:
ND-OIL8 or equivalent.
(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings onto the cooler evaporator.
Compressor oil:
ND-OIL 8 or equivalent
NOTICE: Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects.





(b) Install the cooler evaporator together with the cooler thermistor as a set.
(c) Engage the clamp.





(d) Engage the 4 claws as shown in the illustration.





(e) Install the lower heater case with the 4 screws.
3. INSTALL COOLER EXPANSION VALVE





(a) Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.
Torque: 3.5 Nm (36 kgf-cm, 31 in-lbf)
4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY





(a) Install the heater radiator unit to the air conditioning unit.
(b) Install the clamp with the screw.
5. INSTALL DRAIN COOLER HOSE





(a) Install the drain cooler hose into the position shown in the illustration.
NOTICE: Make sure that the drain hose does not overlap the positioning rib.

6. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY





(a) Engage the claw.
(b) Install the air conditioning amplifier with the screw.
7. INSTALL CONSOLE MOUNTING BRACKET LH





(a) Install the console mounting bracket with the screw.
8. INSTALL CONSOLE MOUNTING BRACKET RH





(a) Engage the 2 claws and install the console mounting bracket.
9. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY





(a) Position the gear of the air mix damper control cable and the unit gear as shown in the illustration, and install the air mix damper control cable.
10. INSTALL NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY





(a) Position the gear of the heater control cable and the unit link as shown in the illustration, and install the heater control cable.