Reassembly

BRAKE: REAR BRAKE: REASSEMBLY

REASSEMBLY

1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG
2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP
3. INSTALL PISTON SEAL
(a) Apply lithium soap base glycol grease to a new piston seal.
(b) Install the piston seal onto the disc brake cylinder.
NOTICE: Securely install the piston seal into the groove of the disc brake cylinder.





4. INSTALL CYLINDER BOOT
(a) Apply lithium soap base glycol grease to the piston and a new cylinder boot.
(b) Install the cylinder boot onto the piston, as shown in the illustration.
NOTICE: Do not install the cylinder boot after installing the piston into the disc brake cylinder.

5. INSTALL REAR DISC BRAKE PISTON





(a) Install the seal portion of the cylinder boot into the groove portion of the disc brake cylinder.
NOTICE: Securely install the seal portion of the cylinder boot into the groove portion of the disc brake cylinder.





(b) Using SST, screw the piston to the end by turning it clockwise as far as possible.
SST: 09960-10010
09963-00400

NOTICE:
- Securely install the seal portion of the cylinder boot into the groove portion of the piston.
- Do not damage the piston and cylinder boot.





(c) Using SST, slowly turn the piston counterclockwise so that the piston groove is placed in the position shown in the illustration.
HINT: When installing the disc brake cylinder onto the disc cylinder mounting, align the piston groove with the protruding portion of the brake pad.





(d) Make sure that the cylinder boot is securely installed into the groove of the disc brake cylinder and disc brake piston.