Installation

WINDSHIELD / WINDOWGLASS: BACK DOOR GLASS: INSTALLATION

BACK DOOR GLASS: INSTALLATION





1. INSTALL BACK WINDOW GLASS SPACER
(a) Apply Primer G to the glass where the spacers will be installed.
HINT: If primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(b) Install 2 new spacers onto the back door glass as shown in the illustration.
2. INSTALL BACK WINDOW GLASS ADHESIVE DAM KIT





(a) Apply Primer G to the installation part of the back window glass adhesive dam kit.
Standard measurement:





HINT: If primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(b) Install the back window glass adhesive dam kit as shown in the illustration.





Standard measurement:





3. INSTALL NO. 2 BACK WINDOW GLASS ADHESIVE DAM
(a) Cut the No. 2 back window glass adhesive dam as shown in the illustration.
(b) Install the No. 2 back window glass adhesive dam as shown in the illustration.





Standard measurement:





4. INSTALL BACK WINDOW MOULDING OUTSIDE
(a) Cut the back window outside moulding as shown in the illustration.
(b) Install the back window outside moulding LH and RH as shown in the illustration.





Standard measurement:





5. INSTALL BACK DOOR GLASS





(a) Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply primer to the adhesive.
- Throw away any leftover primer.
- Do not apply too much primer.

(b) Using a brush or sponge, apply Primer G to the contact surface of the back door glass.





Standard measurement:





HINT: If Primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(c) Apply adhesive to the back door glass.
Adhesive:
Part No. 08850-00801 or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame:





(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the back door glass as shown in the illustration.





Standard measurement:





(d) Install the back door glass to the vehicle body.
(1) Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.
NOTICE:
- Check that the spacers are attached to the vehicle body correctly.
- Check that the vehicle body and back door glass have a small gap between them.
(2) Hold the back door glass in place securely with protective tape or equivalent until the adhesive hardens.
NOTICE: Do not drive the vehicle for the amount of time written in the table below.

Minimum time:





6. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
8. PERFORM INITIALIZATION
(a) Perform initialization Testing and Inspection.
NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.