FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Reassembly









CLUTCH: CLUTCH PEDAL: REASSEMBLY

CLUTCH: CLUTCH PEDAL: REASSEMBLY





1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH
(a) Apply MP grease to the inside of a new clevis bush.
(b) Install the clevis bush to the clutch pedal.
HINT: Install the clevis bush from the right side of the vehicle.





2. INSTALL NO. 1 CLUTCH PEDAL CUSHION
(a) Using needle-nose pliers, install the 2 cushions to the clutch pedal.





3. INSTALL CLUTCH PEDAL BUSH
(a) Apply MP grease to the inner, outer and end surfaces of 2 new bushes.
(b) Install the 2 bushes to the clutch pedal.
4. INSTALL CLUTCH PEDAL PAD





5. INSTALL CLUTCH PEDAL SUB-ASSEMBLY
(a) Install the clutch pedal to the clutch pedal support with the bolt and nut.
Torque: 37 Nm (375 kgf-cm, 27 ft-lbf)
HINT: Install the bolt from the right side of the vehicle.





6. INSTALL CLUTCH PEDAL TURN OVER BUSH
(a) Apply MP grease to the inside of a new turn over bush.
(b) Install the turn over bush to the clutch pedal support.





7. INSTALL TURN OVER SPRING SEAT COMPRESSION SPRING
(a) Apply MP grease to the inside of the turn over bush.
(b) Install the turn over bush to the clutch pedal.
(c) Install the spring to the clutch pedal and clutch pedal support.





8. INSTALL CLUTCH SWITCH ASSEMBLY
(a) Install the clutch switch to the clutch pedal with the nut.
Torque: 16 Nm (160 kgf-cm, 12 ft-lbf)
9. INSTALL CLUTCH PEDAL SWITCH ASSEMBLY
(a) Install the clutch pedal switch to the clutch pedal support with the nut.
Torque: 16 Nm (160 kgf-cm, 12 ft-lbf)