Reassembly

2AZ-FE STARTING: STARTER: REASSEMBLY

2AZ-FE STARTING: STARTER: REASSEMBLY

1. INSTALL STARTER PLANETARY GEAR





(a) Apply grease to the planetary gears and pins parts of the planet shaft.





(b) Install the 3 planetary hears into the pin of the planet shaft.
2. INSTALL STARTER ARMATURE ASSEMBLY





(a) Apply grease to the plate washer, armature shaft and new snap ring.
(b) Install the starter armature and plate washer into the starter commutator end frame.





(c) Using snap ring pliers, install the snap ring.





(d) Check the snap ring length.
(1) Using a vernier caliper, measure the snap ring length.
Maximum length:
5.0 mm (0.197 in.)
If the snap ring length is greater than the maximum, replace the snap ring.





(e) Install the commutator end frame cover into the starter commutator end frame.
3. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY





(a) Align the rubber of the starter commutator end frame with the convex cutout of the starter yoke, and then install the starter commutator end frame into the starter yoke.





(b) Align the keyway of the starter armature plate with the key inside the starter yoke, and then install the starter armature plate into the starter yoke.





(c) Apply grease to the starter armature gear.





(d) Align the key of the starter yoke with the keyway of the starter drive housing, and then install the starter commutator end frame together with the starter yoke into the starter drive housing.
(e) Install the 2 bolts.
Torque: 6.0 Nm (60 kgf-cm, 53 in-lbf)
4. INSTALL STARTER MAGNETIC SWITCH ASSEMBLY





(a) Apply grease to the plunger and hook.





(b) Install the plunger and return spring into the starter drive housing.





(c) Install the starter magnetic switch into the starter drive housing.
(d) Install the 2 screws.
Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)





(e) Connect the lead wire with the nut.
Torque: 10 Nm (100 kgf-cm, 7 ft-lbf)