System Specifications
CYLINDER BORE DIAMETERStandard diameter:
80.500 to 80.513 mm (3.1693 to 3.1698 in.)
Maximum diameter:
80.633 mm (3.1745 in.)
CRANKSHAFT
Maximum circle runout:
0.03 mm (0.0012 in.)
Maximum taper and distortion:
0.004 mm (0.0002 in.)
Standard diameter (Reference):
CRANKSHAFT THRUST CLEARANCE
Standard thrust clearance:
0.04 to 0.14 mm (0.0016 to 0.0055 in.)
Maximum thrust clearance:
0.18 mm (0.0070 in.)
CRANKSHAFT OIL CLEARANCE
Standard oil clearance:
0.016 to 0.039 mm (0.0006 to 0.0015 in.)
Maximum oil clearance:
0.050 mm (0.0020 in.)
Standard crankshaft journal diameter:
Standard bearing center wall thickness:
DIAMETER OF CRANK PIN
Standard diameter:
43.992 to 44.000 mm (1.7320 to 1.7323 in.)
CYLINDER BLOCK FOR WARPAGE
Maximum warpage:
0.05 mm (0.0020 in.)
CYLINDER HEAD FOR FLATNESS
Maximum warpage:
MAIN BEARING
Step 1
Install and uniformly tighten the 10 main bearing cap bolts in the sequence shown in the illustration.
Torque: 40 Nm (408 kgf-cm, 30 ft-lbf)
Step 2
Mark the front of the bearing cap bolts with paint.
Further tighten the bearing cap bolts by 90° in the numerical order shown in the previous illustration.
Check that the paint mark is now at a 90° angle to the front.
CONNECTING ROD THRUST CLEARANCE
Standard thrust clearance:
0.160 to 0.342 mm (0.0063 to 0.0135 in.)
Maximum thrust clearance:
0.342 mm (0.0135 in.)
CONNECTING ROD OIL CLEARANCE
Standard oil clearance:
0.030 to 0.062 mm (0.0012 to 0.0024 in.)
Maximum oil clearance:
0.07 mm (0.0028 in.)
Standard connecting rod large end bore diameter:
Standard connecting rod bearing thickness:
CONNECTING ROD BOLT
Standard diameter:
6.6 to 6.7 mm (0.2598 to 0.2638 in.)
Minimum diameter:
6.4 mm (0.2520 in.)
Maximum misalignment:
0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Maximum twist:
0.15 mm (0.0059 in.) per 100 mm (3.94 in.)
PISTON SUB-ASSEMBLY WITH CONNECTING ROD
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
Mark the front of the connecting rod cap bolts with paint.
Further tighten the cap bolts by 90° as shown in the illustration.
PISTON OIL CLEARANCE
Standard oil clearance:
0.009 to 0.042 mm (0.0004 to 0.0017 in.)
Maximum oil clearance:
0.09 mm (0.0035 in.)
RING GROOVE CLEARANCE
Standard ring groove clearance:
PISTON RING END GAP
Standard end gap:
Maximum end gap:
CRANKSHAFT PULLEY TORQUE
Torque: 190 Nm (1940 kgf-cm, 140 ft-lbf)