Installation

2ZR-FE COOLING: WATER PUMP: INSTALLATION

INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY






(a) Install a new water pump gasket to the timing chain cover.
HINT: Make sure that the installation surfaces are clean.





(b) Install the water pump assembly with the 5 bolts.






Torque: 26 Nm (260 kgf-cm, 19 ft-lbf)
Torque: 24 Nm (240 kgf-cm, 17 ft-lbf)
2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation

3. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE Installation

4. INSTALL FRONT AXLE ASSEMBLY LH Installation

5. INSTALL FRONT AXLE ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

6. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation

7. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

8. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation

9. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

10. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation

11. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

12. INSTALL SPEED SENSOR FRONT LH Installation

13. INSTALL SPEED SENSOR FRONT RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

14. INSTALL FRONT AXLE SHAFT LH NUT Installation

15. INSTALL FRONT AXLE SHAFT RH NUT
HINT: The installation procedure for the RH side is the same as that for the LH side.

16. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation

17. INSTALL FRONT FLOOR BRACE CENTER Installation

18. INSTALL FRONT CONSOLE BOX

19. INSTALL REAR CONSOLE BOX ASSEMBLY

20. INSTALL CONSOLE BOX CARPET

21. INSTALL CONSOLE BOX REAR COVER

22. INSTALL CONSOLE PANEL UPPER

23. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)

24. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

25. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY

26. INSTALL COLUMN HOLE COVER SILENCER SHEET

27. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transaxle) Installation

28. CONNECT FUEL TUBE SUB-ASSEMBLY Installation

29. CONNECT HEATER WATER INLET HOSE A Installation

30. CONNECT HEATER WATER OUTLET HOSE A(FROM HEATER UNIT) Installation

31. CONNECT ENGINE WIRE Installation

32. INSTALL NO. 1 FUEL VAPOR FEED HOSE Installation

33. INSTALL UNION TO CHECK VALVE HOSE Installation

34. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) Installation

35. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) Installation

36. INSTALL WITH PULLEY COMPRESSOR ASSEMBLY

37. INSTALL RADIATOR ASSEMBLY Installation

38. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY Installation

39. INSTALL UPPER RADIATOR SUPPORT ABSORBER

40. INSTALL NO. 1 COOLER COVER Installation

41. INSTALL HOOD LOCK ASSEMBLY Installation

42. CONNECT NO. 2 OIL COOLER INLET HOSE (for Automatic Transaxle) Installation

43. CONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transaxle) Installation

44. INSTALL FRONT BUMPER COVER

45. CONNECT NO. 1 RADIATOR HOSE Installation

46. INSTALL NO. 2 RADIATOR HOSE Installation

47. INSTALL FAN AND GENERATOR V BELT Installation

48. ADJUST FAN AND GENERATOR V BELT Installation

49. INSPECT FAN AND GENERATOR V BELT Installation

50. INSTALL NO. 2 CYLINDER HEAD COVER Installation

51. INSTALL BATTERY CARRIER Installation

52. INSTALL AIR CLEANER BRACKET Installation

53. INSTALL AIR CLEANER ASSEMBLY Installation

54. INSTALL OUTER COWL TOP PANEL Installation

55. INSTALL FRONT AIR SHUTTER SEAL RH Installation

56. INSTALL FRONT WIPER MOTOR AND LINK

57. INSTALL COWL TOP VENTILATOR LOUVER LH

58. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

59. INSTALL HOOD TO COWL TOP SEAL

60. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

61. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

62. INSTALL FRONT WIPER ARM HEAD CAP

63. INSTALL BATTERY TRAY
64. INSTALL BATTERY Installation

65. ADD ENGINE COOLANT Service and Repair

66. INSPECT FOR FUEL LEAK
67. INSPECT FOR EXHAUST GAS LEAK
68. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection

69. INSTALL ENGINE UNDER COVER RH
70. INSTALL ENGINE UNDER COVER LH
71. INSTALL FRONT WHEELS Installation

72. INSPECT IGNITION TIMING Engine

73. INSPECT ENGINE IDLING SPEED Engine

74. INSPECT CO/HC Engine

75. INSPECT FRONT WHEEL ALIGNMENT

76. INSPECT ABS SENSOR SIGNAL (w/ ABS)

77. INSPECT VSC SENSOR SIGNAL (w/ VSC)