Installation

BRAKE: BRAKE BOOSTER: INSTALLATION

INSTALLATION

1. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY






(a) Install a new grommet onto the brake booster assembly.
(b) Install the vacuum check valve onto the brake booster assembly.
2. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Provisionally install the push rod clevis onto the brake booster assembly.
HINT: Tighten the push rod lock nut when adjusting the brake pedal height.

(b) Install a new gasket onto the brake booster assembly.






(c) Install the brake booster assembly with the 4 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
NOTE: Do not damage the brake tubes.





(d) Connect the vacuum hose to the vacuum check valve with the clip.






(e) Using a union nut wrench, install the brake tubes onto the brake tube way while holding the brake tube way with a wrench.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
NOTICE:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) .
- This torque value is effective when the union nut wrench is parallel to a torque wrench.





(f) Using a union nut wrench, install the 2 brake tubes onto the flexible hose while holding the flexible hose with a wrench.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
NOTICE:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) .
- This torque value is effective when the union nut wrench is parallel to a torque wrench.

3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS Installation

4. INSTALL BRAKE ACTUATOR ASSEMBLY (w/o VSC) Installation

5. INSTALL BRAKE ACTUATOR ASSEMBLY (w/ VSC) Installation

6. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY Installation

7. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle) Installation

8. INSTALL BATTERY CARRIER

9. INSTALL BATTERY TRAY
10. INSTALL BATTERY

11. INSTALL OUTER COWL TOP PANEL

12. INSTALL FRONT AIR SHUTTER SEAL RH

13. INSTALL FRONT WIPER MOTOR AND LINK Installation

14. INSTALL COWL TOP VENTILATOR LOUVER LH Installation

15. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

16. INSTALL HOOD TO COWL TOP SEAL Installation

17. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

18. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

19. INSTALL FRONT WIPER ARM HEAD CAP Installation

20. FILL RESERVOIR WITH BRAKE FLUID Replacement

21. BLEED MASTER CYLINDER Replacement

22. BLEED BRAKE LINE Replacement

23. BLEED BRAKE ACTUATOR (w/ VSC) Replacement

24. CHECK FLUID LEVEL IN RESERVOIR Replacement

25. INSPECT FOR BRAKE FLUID LEAK
26. INSPECT AND ADJUST BRAKE PEDAL Adjustments

27. INSTALL INSTRUMENT PANEL UNDER TRAY Installation

28. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation