FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Reassembly








BRAKE: FRONT BRAKE: REASSEMBLY

REASSEMBLY

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG
2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP
3. INSTALL PISTON SEAL
(a) Apply lithium soap base glycol grease to a new piston seal.
(b) Install the piston seal onto the disc brake cylinder.
NOTE: Securely install the piston seal into the groove of the disc brake cylinder.

4. INSTALL FRONT DISC BRAKE PISTON






(a) Apply lithium soap base glycol grease to the piston and a new cylinder boot.
(b) Install the cylinder boot onto the piston.
NOTE: Securely install the cylinder boot into the groove of the piston.

(c) Install the piston into the disc brake cylinder.
NOTE: Do not forcibly install the piston into the disc brake cylinder.

5. INSTALL CYLINDER BOOT






(a) Install the cylinder boot into the disc brake cylinder.
NOTE: Securely install the cylinder boot into the groove of the disc brake cylinder.

(b) Using a screwdriver, install a new set ring.
NOTICE:
- Securely install the set ring into the groove of the cylinder boot.
- Do not damage the cylinder boot.